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Malis Vitterfolk
Captain

PostPosted: Fri Jan 29, 2021 10:39 am


Copyright © 2019 CommScope Inc and Cabling Science Ltd. All rights reserved.
PostPosted: Fri Jan 29, 2021 10:41 am


6.1
Welcome to Lesson 6 part 1 where will we look at the SYSTIMAX range of fiber products.
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2: Fiber Optic Components.

There are three common styles of connector used in the Enterprise market. These are the SC, LC and MPO. All are available in single-mode or multimode versions, with the connector boots or the connector bodies identifying the type. Single-mode are usually blue, and multimode styles beige. You may also find ST connectors in older installations but these being a simplex connector have been superseded by lower loss connectors that can be duplexed together.
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3: Fiber Optic Components.

SC (Subscriber) connectors are very popular and a push/pull type connection. They are easy to handle and can be used in both simplex and duplex configurations. They offer good reliable optical performance and are recommended by ISO and TIA standards in respect of design and administration.
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4: Fiber Optic Components.

LC connectors are known as Small Form Factor (SFF) connectors and are about half the size of the SC we have just seen. They have similar latching mechanisms to an RJ45 jack plug so are easy to get in and out. LCs also have sprung ceramic ferrules which ensures that mating of these is very good, whilst offering excellent optical performance. They are the preferred connector for 10Gb applications and are available in both simplex and duplex versions.
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5: Fiber Optic Components.

There are also APC (Angled Physical Contact) connectors which are bottle green in color. These are used for high power applications over single-mode fiber such as broadband, RF video or FTTX. Attaching a connector to a fiber will cause some of the light traversing through the fiber to be lost and its presence will be responsible for some light being reflected back towards its source, the laser. These reflections can damage the laser and degrade the performance of the signal. In an APC connector, the end-face is polished precisely at an 8-degree angle to the fiber cladding, so that most reflected light (Return Loss) is reflected into the cladding where it cannot interfere with the transmitted signal or damage the laser source. As a result, APC connectors are only mated to other APC's using APC couplers, resulting in this superior performance. Note: These connectors are not normally field terminated because of the angled end-face, but are supplied ready for fusion splicing.
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6: MPO Connectors.

MPO connectors are becoming more popular being high density and can be found in most medium size installations. Available in either multimode or single-mode and in anything from 8 core through to 24 core in a single connector. They are referred to as MPO-8s, MPO-12s or MPO-24s. Identification is also made easy when looking at patch cables. MPO-8s have grey boots, MPO-1s black boots and MPO-24s red ones.
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7: MPO Connectors.

They are available in male and female versions and these must be connected male to a female, through a coupler, into a cartridge or a port on a switch. Couplers for the SYSTIMAX MPOs are light gray and straight through in design, but there are MPO couplers on the market from other manufacturers that are key up to key down, and if these are used the polarity of the fibers will be reversed, causing problems.
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8: MPO Connectors.

Like all the other connector styles, MPOs are available in both single-mode and multimode versions. As these connectors are normally factory terminated, the color of the cable they are attached to usually gives some indication. The single-mode versions like the APC connectors we saw earlier have an angled end-face which improves their performance.
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9: Fiber Optic Components.

There is also a range of fiber connectors known as Qwik connectors that are designed to be field installable with the minimum of tools. Available in both single-mode and multimode and SC or LC versions. They are ideal for emergency repairs or even installations but have a higher loss that normal connectors, and we will discuss these more, later in the course.
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10: Fiber Optic Components.

Connectors need to be mounted into either modular cassettes or adapters in the fiber shelves. The adapters are available in SC, LC or APC versions, and in 2019 the style of the LC modules were modified to have internal sprung shutters rather than bungs and slightly different bezels. The shutters are designed to allow light through when identifying polarity, such as with a VFL (Visual Fault Locator). MPO adapters are available too, in 2, 4, 6 or 8 versions and retain the standard dark grey bungs.
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11: Fiber Administration.

The G2 modular cassettes can be ordered as 6 port SC or 12-port LC versions, in colors to match the fiber types. They can also be supplied empty, pre-loaded with pigtails or there is a new a splice cassette version for on-site direct termination. An instruction sheet detailing how these are terminated is available in the download area. All of these cassettes use the TIA standard's adopted coupler colors for each cable type, so single-mode is blue, multimode OM3 and 4 are aqua and APC style, bottle green. When working in equipment rooms you may see another color of patch cords or adapters, Erika Violet. This is the color adopted by some manufacturers to identify OM4. The TIA/TR42 standards body rejected this color as they stated the color of the connectors and couplers identified the fiber type, SM, MM or LOMMF, not the OM rating. CommScope work closely with the standards bodies and will continue to just use the recommended colors.
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12: G2 Pre-loaded Cassettes.

If purchasing the pre-loaded 6 port SC cassettes with pigtails, there are two versions available, styled A or B. 'A' denotes the first 6 colors of the fiber cabling color scheme blue through to white, while 'B' the second six, red through to aqua.
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13: Rack-mounted Shelves.

There have been some changes to the fiber panel and shelf range recently and in 2018 the 360G2 and 600G2 shelves were deleted from the SYSTIMAX portfolio. These have now been replaced by the G2 Agile 1U panel range and the HD (high density) shelf and UD (ultra density) shelf.
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14: G2 Agile Panels.

The Agile range consists of seven 1U panels, five of which are straight and two angled and all are designed to accept either the modular cassettes or adapters. They range from a basic skeleton fixed frame to a fully enclosed sliding drawer with a Perspex lid. The open rear fixed and sliding panels are the most basic and the incoming cables are secured using cable ties or Velcro to secure them to the rear slotted plate. The basic 2 piece sliding drawer panel has a metal cover, but the cables are secured to the panel floor after unscrewing a rear plate, again using cable ties. The basic enclosed fixed and sliding panels utilize standard cable glands which need to be ordered separately.
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15: G2 Agile Panels.

There are several accessories in the Agile range. Splice trays: The three Agile basic panels can accommodate a splice tray if required as shown here. This can hold up to 48 splices and has a Perspex top to help contain the contents. G2 Flex labels: As the Agile panels can hold multiple G2 cassettes or cartridges, to make identification easier G2 mylar flex labels are available that clip over the front of the module or cassette providing a full-width labeling area. And lastly cord management. You may have noticed in the images of the Agile panels we have shown, none of them had any cable management. This is advised for protection of the fiber patch cords unless side management is available such as when fitted in a rack. A management bar is available for all the straight Agile panels, but must be ordered separately. It has a stainless finish, smoked Perspex, push-push front cover and cord routing brackets to each side to ensure the correct bend radius of the patch cords.
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16: Fiber Shelves - HD (High Density).

Several different specification HD shelves can be found in the ecatalog, either fixed or sliding versions, and in 1, 2 or 4U sizes. This is the sliding version here. They have an improved design of fiber cord management at the front and a new style metal framed front panel with a smoked translucent window. This has finger-operated locking fasteners. These shelves are designed for G2 ULL or InstaPATCH 360 modules, adapter or coupler panels. They offer 48 duplex LC or 32 MPO ports per rack unit. The back of the shelf has a section that can be removed to give access to the cable entry positions which are fitted on both sides. There is no provision for splicing in this shelf, so the splicing shelf version must be used. By using your mouse or pointing device over the screen, will allow you to view this HD shelf from all angles. When finished press next.
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17: Sliding Shelf Mechanism.

Unlike conventional sliding fiber shelves in the CommScope range, the sliding part of this HD shelf are the actual trays holding the modules or couplers. This means the problem of having to deal with the fiber cable connected to the shelf moving when it is open or closed is no longer an issue. There is a unique split tray design allowing access to all fibers and connections and this is per half tray. Slack is required in the tray between the grommet and the module to allow this to happen though. This design enables changes to individual fibers and connections while ensuring any existing live circuits are not disturbed.
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18: Fiber Shelves - HD (High Density).

It is designed to be used with pre-terminated fiber cables fed through cable glands, fitted in the cable attachment moldings on the sides at the rear of the shelf. These are secured with sprung plastic tabs allowing easy removal. The knock out section needs to be removed, allowing the cable gland to be fitted and the locking nut tightened. Feed the fiber cable through and allow sufficient slack for the sliding movement inside the shelf before tightening the compression nut. The molding can then be clicked back into the shelf and has a nice design feature that allows it to rotate once back in position, which allows any rotational tension to be absorbed.
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19: HD Fixed Shelf.

This is the fixed version of the HD shelf we have just seen. It has the same outer frame design but without the sliding features. To connect or disconnect any modules or cassettes, they can be snapped out of the front panel and pulled forward as required.
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20: HD Splice Shelf.

The HD splice shelf which was mentioned earlier is different in design to the standard shelf and is similar to the old style 600G shelf. As a splice shelf it has provision for two twin rolosplice trays (not included) which clip to the back of the tray and cable entry is through a choice of eight gland positions at the back. There are four self adhesive management clips supplied with this shelf to allow routing of loose fibers within the tray. Other management is available too as an option. The metal lid is secured on this shelf by three very small screws but these are designed for transit only and do not need to be fitted in general use. The metal lid is quite heavy and is unlikely to move once in position. Again you can use your mouse or pointing device here, to view this HD splice shelf from all angles. When finished press next.
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21: Fiber Cable Installation - Inside Panels.

An alternative management option is shown here using these fiber drums. They fit to the shelf with self adhesive pads and should be positioned towards the back of the tray so that the individual fibers can run smoothly into the connectors. Note that the fiber jacket comes through the grommet and stops there, allowing the individual fibers to run around the drum as required. Ensure there are at least two or preferably three turns around the drum for each fiber to allow for termination and dressing. Always keep the fibers running smoothly with no sharp bends.
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22: Fiber Cable Installation.

Because it only comes as a sliding version, care must be taken to allow sufficient cable slack at the rear to allow the shelf to be pulled in and out without the cable fouling or getting trapped. Remember to ensure the fiber does not exceed the bend radii when in the extended or closed position, as this could have an impact upon performance.
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23: Fiber Cable Installation.

It is important that the correct size cable gland is used with these shelves. In the accessory kit with each panel are two large cable glands but you may find these do not compress down enough to fit smaller internal fibers, so you may need to source an alternative one. Cable entry holes in the shelf are 22mm (3/4 inch). Here the wrong size gland has been used allowing the cable to pull out when the shelf has been moved in and out. This is a registration failure and will now cost time and money to replace it with the correct one. In this image the gland has been overtightened or too small a gland used, causing damage to the fiber jacket and possible compression of the fiber. Again, this is a registration failure as this will need to be rectified.
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24: Fiber Cable Installation.

Bends in fiber cables create loss. There are two main sorts of severe bends. A microbend is compression of a fiber caused either by manufacturing fault, a too-tight cable tie or where it has been run over a sharp edge of a cable tray causing a pinch point. These types of bend are beyond rectification apart from replacement. Macrobending though is a tight bend causing light to leak through the fiber cladding and will severely increase attenuation. This is repairable though by re-routing the fiber. Common instances are in fiber shelves as shown here, where the fiber running into a connector is pulled tight. This is where ensuring there is slack around the drum to release the tension helps.
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27: Fiber Shelves - UD (Ultra High Density).

Let's now look at the other main type of shelf, the UD (Ultra High Density) version. It is identifiable by its silver finish as opposed to the black of the HD versions. The 2U and 4U versions offer higher density than the HD shelf by fitting in three rows of fiber ports per 2U, equating to 144 duplex LC or 96 MPO ports, making it ideal in data centers where space is at a premium. All other aspects of managing and installation of the shelf is the same as the HD as described earlier. Use your mouse here to view this UD shelf from all angles. When finished press Next.
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28: Splice Options.

We showed earlier the Rolo splice trays that fit into the HD splice shelf, but if a higher density one is required such as for the 4U splice shelf, then the splice wallet might be a better option as this holds more splices.
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29: Fiber Patch Cords.

Lastly, there is a big range of fiber patch cords available with different cord diameters according to the environments they will be used in. Simplex or duplex cord versions can be supplied with a varied combination of connectors on. The eCatalog has a patch cord configurator to select the build you require. The latest addition to the range are the Uniboot patch cords that have a single fiber cord linking twin connectors at each end. These are obviously space saving so ideal for busy patching areas such as data center applications.
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30: That Completes This Lesson.


6.2

Welcome to Lesson 6.2 Fiber Connectorization. In this lesson we will show the hands on termination method for fiber connectors.
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2: Fiber Optic Components - Connectors.
The termination processes we will cover in this lesson are for both multimode and single-mode connectors, SC and LC and also the Qwik II Connector. Remember to check on the CommScope website for any updates or changes to the termination processes as these may change over time.
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3: Fiber Optic Preparation - Strippers.
Preparation for fiber termination will include a small range of tools and consumables. Starting with strippers, and the choice is quite varied. Most experienced installers will use the Millers style strippers that work like a notched pair of scissors, but the choice is entirely personal.
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4: Fiber Optic Tooling - Microscopes.
A scope of some sort will be required to view the polished ferrule ends. Mechanical ones are OK but these need to ideally have a magnification of at least 400x. Preferable are electronic scopes that not only will retain the images of connectors as required but may also have the provision to provide a pass/fail test on the end-face condition.
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5: Fiber Optic Consumables.
Consumables will include a fiber scraps can and fiber wipes. Fiber prep fluid is also required, and this is preferred to isopropyl alcohol as it is specially developed for cleaning fiber, is non-inflammable and doesn’t leave stains.
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6: Fiber Safety.
As usual there are health and safety issues when working with fiber, so common sense applies. Two main things: Do not eat or drink while working with fiber as ingestion of fiber scraps can cause internal bleeding. Wash your hands thoroughly after any fiber termination to remove any solvents and also as scraps can easily be rubbed into your eyes or transferred to other parts of your body unknowingly. Secondly it is your responsibility to ensure the area you have been working in is clean from any fiber contamination so account for any bare fiber, ends you have cleaved off, stripped jackets that may contain fiber scraps and any bits of sticky tape or contaminated wipes.
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7: Chemical Safety.
If using any glues, adhesives or solvents, ensure you have the product details available to meet any OSHA or COSHH requirements depending on your local authority safety requirements. Common sense applies when working with chemicals so respect them, and be aware of others that may come into your working area.
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8: Fiber Connectorization.
Let’s look at fiber connectorization. We will be showing the hand termination method here, although in some parts of the world this has been almost entirely replaced by fusion splicing.
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9: Termination Techniques.
There are three basic types of termination. Epoxy is the first one and this is a two part glue that is injected into the connector. The fiber is inserted and it is cooked in a special connector oven for about 10 minutes. An alternative solution not requiring an oven are hot melt connectors which are pre-filled with a hot melt adhesive that just needs to be heated up prior to inserting the fiber. As the adhesive cools it holds the fiber in place. The second method and most popular is anaerobic glues which cure with the exclusion of air. All that is required are two small bottles, one containing adhesive and the other activator. This process takes about a minute before the connector can be polished. Lastly there are Qwik connectors which have a pre-polished fiber stub and a clamping mechanism for easy termination. These are very quick to make off as the name suggests, and we will show the procedure for these later in the lesson as well.
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10: ST & SC Fiber Termination EZ Method.
Sometimes it is easier to watch a video than explain a termination process verbally. Why not go to the download area and watch the SC and ST fiber termination video as there could be some questions on it in the lesson assessment?
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11: Polishing.
If you are hand polishing connectors, the way you polish will make a difference to the end-face. Ideally your hand movements with the puck should be in round figure of eights, not skinny ones! It is always better to under polish and then having checked, go back and polish more rather than over polish. Over polishing will cause any dirt or dust caused by the polishing process to be ground into the end-face, scarring it.
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12: LC Fiber Termination EZ Method.
The LC connector termination process is slightly different. Once again this video is available in the download area and we recommend you watch it as there may be some questions regarding this process in the lesson assessment.
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13: Qwik II Connector.
So, if hand polishing is not for you, perhaps the next connectors we are about to see, the Quik II connectors, will be.
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14: Qwik II Connector.
Qwik II connectors are pre-polished connectors designed to be field terminated using the minimum of tools. They are available in ST, SC or LC versions in multimode or single-mode styles. This includes APC single-mode connectors. In addition to terminating 250 and 900 micron buffered fibers, the Universal LC and SC Qwik II connectors can be used to terminate all 2 and 3mm fiber optical cordages that are available on the market. When 2 and 3mm boots are used in termination, the connector kits are covered by a 1-year CommScope product warranty. Non-factory terminated 2 and 3mm cordage with Qwik II connectors are excluded from the CommScope 25-year system and application warranty.
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15: Qwik II Connector.
Termination of these connectors is straight-forward as they already have a pre-polished fiber stub installed. All that is required is to strip and cleave the fiber to the set length before inserting it into the rear of the connector until it stops. The fiber clamp is then released which holds the fiber in place. Inside the connector body there is some index matching gel, which is very important, as this allows the two fibers to mate together with no air gap between them. The index matching gel has the same refractive index as the fibers being connected, so it allows the joint to have a very small loss.
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16: Holder & Wedge Mechanism.
Let’s look more closely at the clamping mechanism. The connector is supplied mounted on a disposable holder which holds the connector open with a small wedge. By squeezing the sides of the holder (once the fiber is inserted) the connector is pushed upwards releasing the wedge and closing the connector.
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17: Qwik II Connector Termination.
You can find the Qwik Connector termination video in the download area and again you will need to watch it as there may be some questions about the process in the lesson assessment.
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18: Alternative Option.
If you don’t use a VFL as part of the installation, it can still be terminated without it, but there is no immediate way of confirming the fibers have mated. You will have to be extra careful and check to make sure the bare fiber is cleaved to the correct length and is under tension when the connector is released from the clamp. Remember too that this connector type will give a higher loss than a normal one, as effectively there are two losses: the normal loss of the LC connector but also the secondary loss of the mechanical splice inside, as well.
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19: Qwik-Fuse.
An addition to the Qwik range of connectors are the Qwik-Fuse, which were introduced in the last quarter of 2019. These are pre-terminated connectors that can be directly fusion-spliced onto a fiber cable, so much like a pigtail, without a tail. They have been designed by the main fusion splicer manufacturers, allowing them to fit into both Fujikura/AFL and Sumitomo machines with a very simple 20 second modification. The key to this is a holding block that replaces the clamp mechanism on one side of the splicer. Available in SC or LC in both single-mode or OM5 versions (so backwardly compatible with OM4 and OM3 fiber as well), these connectors are available in kits to terminate onto 900 micron fibers as well as 2mm or 3mm patch cords, depending on the connector type. This is the LC OM5 kit and contains all the parts required. The pre-polished ferrule is supplied with a long tube over the ferrule to allow handling, and is shown ready here in the holding block. The fiber sticking out of the back of the ferrule is pre-cleaved and exactly the right length to fit straight into the splicer.
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20: Qwik-Fuse - Splice on Connector Assembly.
Let’s see how the process works. This is the LC connector but the SC assembly is much the same. The ferrule in the holder we have just seen is laid into the fusion splicer. A cleaved fiber with the splice protection sleeve fitted is introduced into the other side of the splicer as normal. The fusion splice takes place. The heat-shrink sleeve is pushed over the joint and heat-shrunk down. The connector body is pushed on from the front and the boot from the rear, completing the connector. A video showing this process and more details is available in the download area of this lesson.
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21: That Completes This Lesson.


6.3

Welcome to Lesson 6 part 3 where we are going to look at fusion splicing.
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2: Fusion Splicing.

Fusion splicing is becoming more common with the increase in high speed fiber transmission which usually involves single-mode fiber. It is a permanent, extremely low loss way of jointing fibers together and with the machines being more common, the price reducing and the 'intelligence' of them increasing, allows most engineers to grasp the fundamentals very quickly. Fusion splicers are available that can fuse fibers together one at a time or ribbon splicers that can splice multiple fibers together. Whichever type you are going to use, they can be an extremely large investment for a small company, but most fusion splice manufacturers hire out units which makes financial sense if only working with fiber a few times a year.
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3: Core to Core Alignment.

Like anything you buy the price reflects the quality, but when purchasing an expensive piece of equipment like this, ensure that the manufacturer can provide local support for your unit including calibration and repair services etc. There are three basic types of fusion splice technology on the market today but all of them use an electric arc to fuse the glass of the fibers together and a screen for viewing the process. Let's look at the different technologies, starting with the most expensive. Core to core alignment: This is where the splicer has up to 6 motors to align the core of the fiber and is essential if working with single-mode fiber. When you are trying to align 8 micron cores, to be 2 micron out means there could be possible failures which would be hard to detect until testing the fiber transmission. This technology works extremely well if trying to connect fibers from two different manufacturers where there could be some core offset. Units could be around $7500. Active cladding: An active cladding alignment uses moveable v-grooves that the fibers sit in and helps eliminate splicer errors due to dust and other contaminants. It aligns the 125 micron cladding between the fibers. This style of unit usually has 4 motors to allow alignment both up and down and left and right. This technology works for both single-mode and multimode fibers but expect to pay anything from $5000. Cladding only: This is where the cladding is aligned laterally and is ideal for multimode fibers where being a few microns out is not that critical. These units are much more economical but because they are fairly basic, prices will be from $3000.
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4: Opportunities to Splice.

So when do we need to splice fibers? The short answer is whenever two fibers have to be joined to form a continuous light path. Fusion splicers can be used to join outside plant (OSP) cables to internal premises fiber. However the most frequent application of fusion splicing is at cross-connect equipment to splice factory terminated connectors assemblies (pigtails) to fiber cable. This is where fusion splicing scores over direct termination, as it is much faster to do, with superior end results. Splicing may also be needed when optical fibers have been accidentally damaged. The big advantage of splices over connectors is that they have very low losses - an average of 0dB compared with 0.1 to 0.75dB for connectors.
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5: Opportunities to Splice.

As always when dealing with lasers and high voltage electricity we need to consider safety. Fusion splicing depends on a high voltage electric arc. This is a potential cause of ignition, so it is important to be aware of the types of environments that could be potentially dangerous. All fusion splicers, unless they are specifically approved for 'special environments' are banned under health and safety legislation from hazardous environments because of the risk of explosive discharge. The high voltage arc typically of a splicer is rated at over 1000°C which could easily ignite flammable vapors in the air under certain circumstances. In areas where aviation fuel is likely to used, such as aircraft that have been fueled, aircraft carrier flight decks, or certain areas of military bases, use of fusion splicers is banned. If we claim that we are unlikely to work in this type of area, other forbidden zones include telecom applications such as underground utility tunnels where explosive methane vapor can accumulate or areas such as hospitals, in ceiling voids or ducting where compressed gases are used. Even if you are working in a comms cabinet, ensure there is sufficient ventilation and keep isopropyl alcohol or other solvent cleaners away from the immediate area that the splicer is being used in. There are now fiber optic cleaners available on the market that contain no solvent and are non flammable. Remember also, that lasers can damage your eyes without you feeling or seeing anything. Light emitting diodes also have the potential to damage vision, so always ensure equipment is switched off before working on it - do it yourself, don't rely on others to ensure lasers are not powered up. Treat is as electricity and never work on a live circuit! Always ensure caps and covers are replaced before switching laser equipment on again. Like all glass, optical fiber has the potential to cut and pierce the skin and eyes. Because shards can be so small they are especially dangerous, so always collect any waste and dispose of it properly. Collecting fiber shards on sticky tape and putting them in a bin at the end of the job is not the correct way to handle them, as the janitor could potentially get fiber on themselves or into their eyes. It is hazardous waste so treat is as such and use the correct disposal method. A sharps bin costs under $5, so use one. You could be liable, as the last person working in a comms area with fiber, if someone picks fiber up on their hands and get it into their eyes! Always keep your workplace tidy, free of hazards and follow your company's safety instructions.
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6: Comparison of Splicing to Connectorization.

As well as having low power loss and reflectance, splices take up less space than connectors and eliminate the need for fan-outs. A splice should be considered as a permanent connection, while conventional connectors allow rapid reconfiguration of links as required. Splices are preferred for consolidation points, break-out points and factory terminated pigtails, whereas connectors are should be used at interfaces with electronics and for cross-connects.
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7: Splice Protection Sleeves.

The splice protection sleeve provides the protection and strength needed to maintain the integrity of a splice under operational conditions. They are available in two standard lengths of either 40mm or 60mm and in clear or colored as required. The colored ones match the standards fiber color code so are in sets of 12 usually. Other lengths are available too but the sleeve needs to be long enough to cover the stripped and spliced fiber as well as some of the fiber. Sleeves normally comprise of adhesive-lined heatshrink tubing with a metal rod to protect the joint against the effects of bending stress. The metal inside the protector is also used to keep the splices in place as magnets are sometimes fitted to splice holders. Be careful when purchasing splice protection sleeves as the cheapest are not always the best. This is a cheap splice protector and you can see that the plastic has shrunk as it should do, but has then forced a bend into the fiber as it leaves the splice protector. The pink color on the left hand side is the light escaping as the pigtail is connected to a VFL which shows the light being lost in that splice. Before starting the fusion splice process, don't forget to slip the protective sleeve on before starting to strip the fibers!
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8: Splice Protection Sleeves.

Before a splice can be made, all the protective coatings must be stripped off the fiber exposing the clean outer surface of the 125 micron glass cladding so it is ready for cleaving. The stripped length needs to be about 40mm or 1.5 inch which will be long enough to fit in the cleaver. There are different types of stripping tools available on the market but all will strip either a 250 micron or 900 micron coating clean off down to the 125 micron cladding. When stripping, sometimes a thin coating can be left on the fiber and this makes the fiber end look white rather than transparent and should be cleaned by stripping with the tool again. Experienced fiber installers will recognize this straightaway.
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9: Cleanliness.

Cleanliness, alongside precision is key to successful splicing. Clean the fiber before cleaving, as cleaning again afterwards will contaminate the cleaved end-faces of the fiber. Use fiber prep fluid applied with a lint-free wipe. Fiber optic cleaning fluid is preferred over Isopropyl Alcohol as it dries faster and with less residue. The cleaved ends must be free of any contaminants before the actual splice is made, so prior to the main fuse, the splicer generates a low powered arc close to the ends of the prepared fiber joint faces, which vaporizes any contaminants that may be present.
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10: Cleaving.

After stripping and cleaning the fiber it is ready to be cleaved. There are several types of industry approved cleaver available on the market and the process is much the same for most types of cleavers. Place the fiber in the cleaver ensuring it is laying flat and straight. The jacket needs to stop at the required length for the splicer but could be anything from as little as 5mm through to 18mm, but each splicer is different, so check! The fiber itself needs to lie over both the clamp pads with at least 10mm spare. Clamp the fiber jacket in position and activate the cleaver. This normally is multiple function whereas a second set of clamps holds the fiber firmly between the pads, the blade is run across the underside of the fiber, which is then bent by an anvil at that precise position, cleaving it to the required length. Some cleavers automatically grab the fiber scrap and retain it in a scrap bin which is connected to the cleaver whilst others require the scrap to be lifted away and placed in a fiber scraps can. The objective of cleaving is to produce an end-face on the fiber that is flat, square, smooth and clean, and a good quality cleaver will produce a cleave angle of <0.5° which is critical to the quality of the splice. A good quality splice will in turn, reduce losses at the point of splicing. If your company has a cleaver it should be serviced annually to maintain best performance.
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11: Fusion Splicing.

Two things to remember in this process: NEVER clean the fiber again after cleaving or you will contaminate the cleaved fiber end! DO NOT expect the splicer cleaning 'arc' step to help clean the fiber. It is only intended to vaporize remaining alcohol so the splicer's optical system can properly observe the fiber image.
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12: Fusion Splicing.

We have learnt all the theory so now let's see what an operator would see on the splicer's color LCD monitor. Having cleaved and put the fibers into the splicer, the process starts. Some splicers have automatic menus that recognize the types of fibers you are splicing together, so will warn you if for example you are trying to connect single-mode pigtails to multimode fiber. Here it is showing that you are trying to connect a Non Zero Dispersion fiber to a Multimode fiber. It will also stop the process if the cleave is not good enough. The fiber on the right has a poor cleave. This gives the operator the chance to remove it and re-cleave it. Once both fibers are cleaved within tolerances, the motors in the splicer will align the fibers both horizontally and vertically and then the arcing can take place. A tension test is carried out by the splicer as part of the test process and the dB loss is shown on the screen. The last part of the process is to slide on the heatshrink tube carefully, centralizing the splice before placing it in the heater. Note that specific cleave and fusion splice steps will vary depending upon the products used. There are several choices of fusion splicers on the market and as you will be using a precision instrument, these are normally supplied with a matching fiber cleaver.
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13: Fusion Splicing.

In the download area you will find video demonstrating the fusion splicing process. You will need to watch it as there could be some questions in the assessment regarding the termination.
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14: Fusion Splicing: Testing.

A very easy way to test a fusion splice is to use a VFL (Visual Fault Locator). If terminating pigtails in a fiber shelf, this can be done once the panel is complete by connecting the VFL to each terminated pigtail connector in turn. There should be no light escape in the fusion splice at all. The image here shows a broken fusion splice where the light is escaping at the join. This will have to be remade, and it is better to complete this type of test locally, panel by panel, rather than wait until the complete installation is tested. VFLs are not expensive and should be part of any good fiber installer's kit.
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15: Fusion Splicing: Testing.

Here are some practical tips on getting the best possible results from your splicing equipment. They are all about maintaining the cleanliness and condition of the tools. Only use fiber prep fluid with lint free cloths or cotton buds to clean the parts. Stripping tools: Clean behind the blades, pay particular attention to ribbon strippers. Use the micro-stripper debris cleaning brush if supplied - after every strip. Cleavers: Clean the cleaver pads and anvil frequently. For precision cleavers be mindful that after 1000 cleaves it may be time to rotate the blade. Poor cleave angles will be the evidence.
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16: Fusion Splicing: Arc Testing.

Arc testing, sometimes known as arc calibration, depends upon the set up of the machine you are using. With some splicers when using one of the 'auto' modes, the machine learns from previous splices. So if you change environment and do a splice, the different temperature, pressure, humidity and electrode wear etc, will be compensated for by the splicer itself. With other machines or ones less complicated than the fully automatic ones, then the arc power is relative to the last arc calibration you performed. In these instances you must perform an arc calibration or test every time you change conditions, to ensure the splicer gives the correct output every time. If you have your own splicer, check the manufacturer's instructions and ensure that anyone using the machine understands the importance of this process. Failure to maintain electrode condition can result in a splice loss in excess of 1dB.
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17: Fiber Administration.

Having made the splices they now need to be put into splice holders. There are two types shown here. The rolo splice fits into the back of SYSTIMAX shelf and is fitted with two push pull rivets. Two of these can be fitted side by side in a 19 inch shelf. The splice wallet is a high density flexible storage unit that opens out like a book and is usually fitted to the large 4U high density fiber shelves.
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18: Fiber Administration.

This is the SYSTIMAX wall mount building enclosure (WMBE) and it is used for a combination of splicing and termination of fiber optic building cables, outside plant (OSP) cables or InstaPATCH installations. It is generally used in the entrance facility for conversion of external plant to internal premises fiber. The enclosure can be configured for multiple adapter applications as it is designed to accommodate terminations or splices with the addition of the appropriate splice holders. There are three different depths available in either a black or white finish.
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19: Fusion Splicing: Tips for Success.

So when using fusion splicers, there are some points NOT to forget. First, ensure the unit is in the right splice mode and that the optical system and the v-grooves are clean - use a cotton swab lightly moistened with with fiber prep fluid to clean the v-grooves. Perform arc tests or arc calibration frequently. Check arc count and know the limits of your splicer. Electrodes will need to be replaced from anything between 1000 to 3000 arcs per set, so always have some spare ones in stock. They eventually wear out and always at the wrong time!
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20: That Completes This Lesson.


7.1

Welcome to Lesson 7.1 Copper Pre-terminated Solutions.
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2: Pre-Terminated Solutions.

Copper pre-terminated solutions are designed primarily for data center type applications where speed of installation is of primary importance. SYSTIMAX has addressed this with the InstaPATCH Cu range.
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3: InstaPATCH CU.

InstaPATCH Cu is a system of pre-terminated harnesses that can be made to a client's specification. The cable type can be either Category 6 GigaSPEED XL or Category 6A GigaSPEED X10D and then there is a choice of termination solutions. Options include 1100 style modules, MGS400 or 600 copper connectors, Onelink connector packs that are a pack of RJ45 connectors in a block, designed for fitting most Ethernet switches, or the last option is just to have unterminated cable ends. Each leg is individually labelled as well, making identification easy. The exit method of the cables, either to the left or the right, or straight out (trident style) can also be specified by the designer, allowing for really neat installations.
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4: InstaPATCH CU.

Panels can be purchased 'empty' for the chosen ends, 1100 modules (in this instance), to be plugged in speedily, allowing links between racks or cabinets to be installed very quickly. Alternatively a modular panel shown here, if using connectors, may be specified but this choice is all down to the customer.
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5: Labels.

Each harness is labelled to include the source and destination locations allowing the loom to be placed at the correct cabinet ready to be pulled in. Each harness is also 100 percent performance-tested to SYSTIMAX standards with the test reports retrieved through WebTrak® from the CommScope website, so there is no additional on-site testing required.
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6: That Completes This Lesson.


7.2

Welcome to Lesson 7 part 2 InstaPATCH 360 Pre-terminated Fiber Solutions. InstaPATCH 360 as the name implies is designed for fast fiber installations into data center type environments.
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2: InstaPATCH 360 Components.

Let's look at the components. InstaPATCH 360 is a high-density, factory terminated and tested, modular fiber connectivity solution system of shelves, panels, modules, rugged fan-outs, and trunk cables. The components are all connected using MPO-12 fiber connectors, providing instant connectivity. InstaPATCH 360 utilizes SYSTIMAX LazrSPEED and TeraSPEED fiber technology to deliver 10G performance and beyond.
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3: InstaPATCH 360 Trunk Cables.

Pre-terminated trunk cables are used to link the components together and are available in custom lengths to suit the installation. Multiples of these cables can be combined together to provide higher count backbones in a single jacket up to 144 fibers. Depending on the fiber count, trunk cables can be optioned to include strain relief glands to make installation easier. Like all the other fiber components we have covered, LazrSPEED versions are aqua and single-mode, yellow.
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4: InstaPATCH Design.

These are the MPO connectors if you are unfamiliar with them. They have a push pull connection and are keyed, so only plug in, in one orientation. Male connectors have two pins in the end and females two holes. Obviously when connecting components together or through a coupler they need to connect male to female. If couplers are being used they must be straight through as this maintains the polarity, i.e so that transmit always connects to receive when component parts are connected together. Trunk cables for InstaPATCH are normally fitted with female to female MPO connectors.
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5: InstaPATCH 360.

The InstaPATCH modules are available with SC connector 6 duplex ports or LC connectors in both 6 or 12 duplex port versions. For the 6 duplex port versions of the modules they have a single MPO connector on the rear, and the LC 12 duplex ports there will be two as shown here. The modules are fitted with translucent shutters or bezels depending on the style, which allow VFLs (Visual Fault Locators) to be used easily when tracing ports or checking fiber polarity. On the back of these modules there is the Alpha Beta labelling, which is important to understand when creating connections between InstaPATCH modules. All InstaPATCH modules have male connectors so are designed to normally accept trunk cables which are female.
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6: Fiber Administration.

Each component in the InstaPATCH architecture has a crossover in the design, ensuring that transmit always goes to receive. So if a single module to module link was being used the spine cable would plug in alpha to alpha but on the remote end, the module would be turned over and the bezel on the front would then indicate it was in the beta position. This would mean the transmit and receives in each pair would always be in the correct position. If using the dual MPO port modules, the spine cables would still connect alpha to alpha and beta to beta with the module being turned over at one end.
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7: Fiber Administration.

There are a range of modular panels that can accept the InstaPATCH modules to suit most applications from standard density versions to higher density ones.
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8: Fiber Administration.

Fan-out cables are another component and these might be used in an active cabinet to connect directly to an LC fiber Ethernet switch. Usually the MPO connectors on these would be male and they would connect via a coupler panel. As you can see, this system will allow really fast installations.
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9: MPO Inspection - Critical.

MPO connectors are often known as plug and pray! Special care must be taken when handling them as it is very easy for dirt to be transferred onto the end-face of the connectors. They are difficult to clean once dirty so even out of the pack they must be cleaned before connecting. A special fiber viewer is required to check MPOs as it requires a mechanism to allow the scope to move across the end-face and inspect each fiber in turn. There are a few specialist scopes like this available on the market but before attempting to install InstaPATCH it must be a essential requirement for the installer's toolkit. More information on cleaning MPOs can be found in the next lesson.
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10: That Completes This Lesson.


7.3

Welcome to Lesson 7 part 3 ULL (Ultra Low Loss) Pre-terminated Fiber Solutions. This is the latest advanced solution for fast fiber installations into data center type environments. In this lesson there will be a spot quiz. Answer this correctly and get bonus points towards your certification.
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2: How does ULL differ from InstaPATCH 360?

In the last part of this lesson we looked at InstaPATCH 360. This product has been successfully installed into many data centers and high end computer rooms over the past few years, but with ever-increasing transmission speeds and the advent of the new WBMMF wide band multimode fiber, the new ULL solution can easily cater for these proposed new increased data rates. Just like InstaPATCH 360, ULL provides polarity control mechanisms that ensures the signals are correctly routed from end to end. There are three different polarity systems used for MPO channels by different manufacturers, meaning that they are not compatible with one another. InstaPATCH 360 uses Method B which maintains the continuity by flipping over the module at one end, but SYSTIMAX ULL uses Enhanced Method B which means exactly the same continuity capability but without flipping anything over. This means no more Alpha Beta labelling, making it a simpler plug and play system and designed for easy upgrades to 24Gig, 40Gig and 100Gig plus.
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3: How does ULL differ from InstaPATCH 360?

Other changes that differentiate between the two systems are the pin arrangements male/female of the components. All trunk cables will be male, so pinned, and the modules will be female. The modules also take on a new shape and design being rectangular and having a squarer front end too. Notice that the Alpha Beta labeling has been removed and replaced with port number guides.
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4: ULL Fiber Cable Range.

The ULL range is available in LazrSPEED 550 (OM4) versions with components in this range being aqua in color. There will also be LazrSPEED 550 (OM5) and this will be lime green, while TeraSPEED where required will continue to be yellow. Note: ULL is not compatible with InstaPATCH 360.
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7: ULL Module Identification.

The new ULL modules perhaps need some explanation as they are different to the InstaPATCH 360 ones. This one has three MPO-8 ports on the back and connects to 12 duplex LCs on the front. Notice the numbering 1/2 on the top row and 3/4 on the bottom row. That is repeated across the module from left to right in three blocks.
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8: ULL Module Identification.

This is a 2 times MPO-12 to 12 duplex LC (24) module. MPO port 1 serves duplex ports 1 - 6 ports on the bottom row and MPO port 2 serves duplex ports 7 to 12 on the top row.
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9: ULL Module Identification.

A variation on the last module is this one which is an MPO-24 to 12 duplex LC ports with the same numbering arrangements. 1 to 6 on the bottom row and 7 to 12 on the top.
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10: ULL Cable - How many cores in these?

These are ULL splitter cables breaking out from a trunk cable, showing the variation of connectors available depending on the modules they will connect to. Lime green signifies the ULL OM5 version and again the MPO connectors are identified by the color of the boots.
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11: ULL Pre-terminated Fiber - Remember.

So let's just summarize the differences we have seen between ULL and InstaPATCH. Primarily, they cannot be mixed! ULL uses Enhanced Method B polarity, InstaPATCH use standard Method B; ULL trunk cables are male to male, InstaPATCH are female to female; ULL modules are female, InstaPATCH modules are male. The color coding of the MPO boots is new as well. LazrSPEED 550 is available as OM4 with aqua components and OM5 with lime green components. Still a bit confused? You will find some documentation on this product in the lesson download area.
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12: CHD & EHD Rack Mount Fiber Panels.

As part of the pre-terminated solutions there is another range of fiber panels not mentioned earlier. These are designed for high density environments such as data centers where space is at a premium and they are branded as CHD (Compact High Density) and EHD (Enhanced High Density) fiber panels. Both are available in three sizes: 1, 2 and 4U. They are designed for high density environments such as data centers where space is at a premium and can both accommodate up to 144 LC's or 72 MPO ports per 1U of rack space. Both panels have sliding trays capable of supporting distribution modules, splice modules or adapter packs.
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13: EHD vs CHD.

Let's look more closely at the differences. They both offer the same capacity but the CHD is more adaptable as it can offer smaller module and adapter packs if required. This could help in a situation where you want to break down areas using separate modules. Notice too that the CHD panels can also take the larger EHD modules by removal of the finger of the slide out blades. Full details of both these panels can be found in the download area
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14: CHD & EHD Distribution Modules.

The modules for the CHD and EHD panels are different to the ones we saw earlier in this lesson. Being high density and suitable for all the new fiber pre-terminated ULL backbone solutions, these are available with MPO 8,12 or 24 ports presenting out to either 6 or 12 duplex LC connectors. There are two multimode module versions available, either OM3/4 multimode or OM5 wideband multimode. In line with the new ULL solution these modules feature unpinned MPO connectors and the Method B Enhanced polarity scheme. The single-mode modules are available in either APC or UPC versions, Method A polarity with pinned MPOs or in Method B Enhanced polarity with either pinned or unpinned MPOs.
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15: MPO Adapter Packs.

There are also two types of MPO mating adapter packs (couplers) available. One contains the straight through (aligned) adapters suitable for Method B polarity while the other type is designed for Method A polarity so is fitted with opposed key mating adapters. Remember these adapters will accept either MPO 8, 12 or 24 style connectors providing they are mated with connectors of the same type.
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16: Splice Cassette Modules.

Splice cassette modules are offered in both multimode and single-mode fiber versions with further options for either single fiber splicing to stranded fiber, or 12-fiber mass fusion splicing to fiber ribbons. Both Method A and Method B Enhanced polarity schemes are supported and the single-mode module is offered with either standard flat polish (UPC) or angle polish (APC) LC connectors. In the download area of this lesson is an EHD Fiber Solutions video as well as documentation on both the EHD and CHD panels.
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17: That Completes This Lesson.

Malis Vitterfolk
Captain


Malis Vitterfolk
Captain

PostPosted: Fri Jan 29, 2021 10:45 am


8.1

Welcome to Lesson 8 part 1. In this lesson we will look at some of the requirements for good copper testing.
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2: Testing Procedures.

Testing is defined as an organized, systematic method for verifying the performance and quality of the installed network. The testing process can be divided into three phases: visual inspection, performance testing and analyzing the results. We covered the visual inspection in a previous lesson and this is included as part of the certification you sign off when a site is registered with your name as the approved I&M trained engineer. Now we will look at the testing process.
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3: Results.

There are several testers available on the market but in this lesson we will show screen shots from the two most common ones, as most testers have similar style interfaces. Calibration: Calibration on the Fluke DSX5000 is modular so each module that is used for either copper or fiber will have its own calibration date. This can be accessed through the tools menu and then by clicking on module. This calibration date is the date the unit is calibrated from and that period of calibration is for one year. If using the tester near to the end of that period it will let you know that the renewal date is imminent. The calibration date is shown on the test report and can be reviewed by your customer and could be legitimately rejected if it is not up to date. The same applies if submitting results for a CommScope warranty. Out of calibration - results are invalid! Time and date: Don't forget to check date and time. That might sound obvious but if that is wrong and the results are submitted to the customer showing that the testing was allegedly completed at 3.00am in the morning, when it was actually done in the day, the results could be considered invalid. Setting up the project: It is easier to set a project before arriving on site if possible, as testing is usually done at the end of the project when time is shortest, or appears to be! This would include the name of the project, the cable type, the outlet configuration TIA-568A or 568B and the cable 'id' setup. The cable setup usually asks for the first 'id' and the last 'id'. Some testers can be set so that if you set 1A as your first 'id' and 9D as the last, if would actually set up 36 tests because it would recognize there were 4 tests 1A to 1D through to 9A to 9D. Results: Most testers today allow results to be saved to a USB stick. The Fluke DSX5000 also has a 'cloud' based service called LinkWare Live that lets you manage certification jobs anywhere and runs on most PC-based devices. The tester will require a USB Wi-Fi dongle to be connected to it. Linkware Live allows 'projects' to be set up in the cloud from a laptop, PC or tablet etc and then these can be sent to the testers on site, as required. Other benefits include test sets automatically being updated with the latest software, but primarily and the main advantage from an engineer's perspective is that the results can be uploaded to the cloud. If working remotely there could be 2000 test results or more after a week's testing, and if the tester was stolen, would never be retrievable. Uploading to the cloud ensures the main office has instant access to the results and the engineer has confidence the results are saved.
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4: Visual Inspection.

Visual Inspection: The equipment itself needs a basic inspection. The permanent link test adapter leads must be checked or, if in poor condition, replaced. There is nothing worse that being on site with a faulty lead and trying to nurse it through site testing. On the Fluke test equipment the RJ45 jack tips are rated to about 5000 insertions but the tips can be replaced providing the cords themselves are in good condition. On the Viavi Certifier testers, the whole lead, if worn, can be replaced fairly economically if required. Some manufacturers offer 'Gold support' where replacement leads are included in the annual calibration service.
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5: Visual Inspection.

Before testing it is essential that the correct cable parameters are set, otherwise your results will be invalid. The screen here shows a Category 6A test but this is generic cable type and most testers have these standards based tests, either ISO or TIA, that are selectable. For warranty purposes though it is important to set the correct cable from the manufacturers list. SYSTIMAX cable is found under SYSTIMAX, not CommScope, so scroll through these to find the correct one. Finally check the settings are correct on the home screen. Remember for warranty purposes a 'standards' based test is not sufficient.
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6: Testing Procedures.

The next step is to set the reference for the tester. You will have already set in the tester the category of test that you want to do. Connect the permanent link adapter on one unit and the channel adapter on the other. On the Fluke tester the permanent link head should be on the main unit, while on the Viavi Certifier it doesn't make any difference. Go into the set-up menu and find the 'set reference' setting. Follow the instructions and now you are ready for testing.
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7: Channel Testing.

Channel testing is not often called for and if it is completed, the tests are not normally saved unless the client has requested them. The reason for this is, if any of the cords in the link are replaced, even with one of the same length, that test will not be reproducible. Prior to channel testing, channel adapters need to be fitted and the correct test parameters selected from the menu. The testers here are ready to test a Category 6 channel but the test cords being used in the testers need to be left in place at either end of the link under test, at the completion of the test. Do not use the same set of cords for all the tests. Those with good eyesight will see that Category 6A channel test heads are being used here in this image. This will not affect the result as Category 6A channel adapters are used in most modern testers, because they are backwardly compatible and also the first connector of each link is not included in the test results. If testing a GigaSPEED XL channel, providing everything in the link is to the same specification including the GigaSPEED XL patch cords and there is no more than 10m of stranded patch cords in the channel, SYSTIMAX guarantee a NEXT headroom margin of 6dB with 4 connections in the channel and 4dB with 6 connections. This can be seen on the performance tab of the results. Here is a screenshot of a short link tested using the channel test. The NEXT headroom figure here is 8.7dB, so pretty generous!
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8: Testing Procedures.

Here are some practical recommendations when testing. Make sure that there is no active equipment connected at the other end of the link or channel being tested, or the tester could be damaged. If there is active equipment, arrange for it to be disconnected. Inform the user/owner about the ongoing testing activity, especially if you need to disconnect equipment. Disconnecting video circuits during a teleconference, for instance, will not make you popular! Cabling may receive interference from radios, but most testers have talk features allowing engineers to communicate over the link being tested, so use those in preference to cell phones.
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9: Testing Procedures.

Always try and start the day with a tester with fully charged batteries. A unit that is running low on charge will just add more stress to your day. The Viavi Certifier units show the battery condition on both the main and remote unit. The Fluke DSX5000 only shows the battery condition on the main unit, but there is a method of checking the remote unit too. Turn on the remote test set and all the lights will illuminate. After 5 seconds they will all go out and then depending on the state of the battery either all or some will come on. This unit here is only showing two lights so really should go on charge before it fails.
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10: Test Results.

Test results, once saved, are rarely seen by the engineers again, but they can be printed out in either summary or individual style and this is where the project information added prior to testing can be seen. Time and dates cannot be changed at this stage and this could fail a whole project if this information was wrongly entered. When testing, spending a little time before you begin, pays dividends at the end.
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13: Marginal Results.

Now let's consider marginal results. A marginal PASS is considered a PASS by standards but it may be that your client or your company will not allow marginal passes. We have just seen the headroom margin with GigaSPEED so getting several marginal passes in a row is indicative of a poor installation procedure. Obviously each marginal pass can be analyzed by clicking the diagnostic tab to investigate the problem. If they are all in the same area or the same type of fault, then that becomes the first place to look. Another area to investigate before ripping out faceplates or panels is to re-check the test leads, adapters and plugs to ensure they are all in a good condition. Older testers used to display a 'marginal fail', but as far as TIA and ISO are concerned this parameter doesn't exist as the test either passes or fails.
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14: That Completes This Lesson.


8.2
Welcome to Lesson 8.2 Fiber Inspection and Testing.
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2: Causes for Network Failures.

Fiber optic communication most commonly works in duplex transmission by transmitting light to a receiver in one direction on a fiber and receiving transmitted light back to a second receiver on the second fiber. Most engineers can understand that and also the fact that anything in that light path will degrade the amount and quality of light, but fail to appreciate how easy it is for that path to become contaminated. Contamination of connector end-faces can have a significant impact on network performance, as applications that run over fiber have a power budget which becomes smaller the higher the speed of the application such as 10G Ethernet. This graph highlights a study that was undertaken by NTT, where they polled various network installers and owners and asked them what the primary cause of fiber network failures are, so when 98 percent of the installers responded that it was down to contamination on the end-faces of the fiber, it came as no surprise.
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3: Fiber Cleaning Equipment.

Clean connectors are essential throughout the channel and if you are working with fiber termination or even basic fiber patching, understanding the need for this cleanliness is critical. Basic equipment should consist of fiber stick cleaners which are currently the most efficient dry cleaners available on the market. Stick cleaners have a small reel of cleaning tape inside them, and when the stick is compressed against the end-face of the connector, or in a bulkhead, the cleaning tape inside runs over the end-face, cleaning it. These are available for LC, ST or SC and MPO connectors. Another piece of essential equipment is a scope, either manual or electronic (if available). Electronic scopes can also record the details of each connector's cleanliness and be supplied as part of the customer's documentation. It is critical that all contamination is removed before patching, as any particles in the core area will reduce the transmission of light. Two other items that should be in an engineer's kit for advanced cleaning are as follows: Fiber optic cleaning fluid: this is preferred over Isopropyl Alcohol as it dries faster and with less residue; and cleaning sticks (like high grade cotton buds) in different sizes for 'wet' cleaning bulkhead connectors.
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4: Illustration of Particle Migration.

Let's look at cleanliness as its not only contamination on the fiber core that is important. Debris elsewhere can also cause problems because when two connectors are mated together, the particles, especially larger ones, are very likely to 'explode' as the pressure is applied to them. This graphic shows a picture of a connector using a 400x microscope that had some fairly large pieces of debris on it. Watch what happens as the connection is made and then re-mated several times. A lot of the debris is spread everywhere like shrapnel on each mating. There is no pattern to where it's moved, but notice that debris at the beginning was not on the core, however it now shows up on the core where it will prevent the transmission of light. In addition, large particles can create barriers or air gaps between the connectors that prevent contact and therefore affect performance. Small particles also tend to embed themselves into the fiber surfaces, creating damage to the connector end-face.
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5: Wet Cleaning Fiber Connectors.

Sometimes there may be a requirement to 'wet' clean a fiber connector. As mentioned earlier, alcohol, if allowed to dry by itself, will leave stains behind on the end-face. Fiber prep fluid doesn't do this and is safe on glass, ceramic, metal, plastic optical fiber, will remove uncured epoxies, is non flammable and kind to the environment. Perhaps it's time to upgrade your fiber optic cleaning kit? If cleaning a patch cord connector, use a lint free wipe, moisten it with fiber cleaning fluid and clean the end of the connector. The connector can then be 'dried' with a stick cleaner or using a 'tex' wipe or lint free cloth. When cleaning fiber connectors with dry wipes, it is quite common to see engineers wiping back and forth against the end of the connector. The correct way to clean a connector is to clean it in one direction on the wipe, then move it to another part and again wipe in the same direction, otherwise dirt will be put back on the end-face. Wet cleaning connectors in fiber shelves or cassettes where they cannot be removed easily, can be achieved using fiber cleaning sticks. These are available in two sizes, 1.25mm for LC connectors and 2.5mm for ST or SC connectors. Again these are made using special materials so do not attempt to use a standard cotton bud. Cotton buds are very hairy! Moisten the tip of the cleaning stick with fiber cleaning fluid (do not allow it to be dripping as this will cause problems) and insert it into the coupler of the shelf/cassette. Rotate the cleaning stick gently, as it is quite a tight fit, then remove it and discard, as you do not want any dirt removed to be put back on to the next connector. Dry the connector with another cleaning stick or a dry stick cleaner and check with a scope before continuing!
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6: Inspect, Clean, Inspect, & Go!

The best way to test fiber is to assume that the connectors are dirty before starting. The test procedure should go like this: inspect, clean if necessary, inspect and then connect. At the panel, before connecting the fiber cord, the couplers on the fiber shelf or outlet must be inspected. If they are dirty they must be cleaned, then re-inspected before connecting. If testing a fiber panel, it would make sense to inspect the complete panel before starting testing. This may seem long winded, but at least this way it will make the testing thorough and give good results.
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7: Multimode Fiber Inspection.

The relevant standard for optical fiber inspection is the ISO/IEC61300 series. For typical campus and building installations, the inspection of fiber connectors is easy to do using a fiber microscope. An ideal end-face is one that is clean and scratch-free. Here are some examples of unacceptable fiber end-faces and are typical of field terminated hand polished connectors and should have been failed at the inspection stage. This one has been damaged with a heavy cleave, while this second one has a shattered fiber caused by the termination. The fiber is broken inside the ferrule and this connector should be discarded and is not repairable. This end-face has a chipped fiber, but would transport light through it as the chip is outside the immediate core area. It is polished cleanly though and a poor cleave is the most likely cause. Lastly here is an over-polished fiber end, but it looks fairly good at first glance. On closer inspection it has a number of heavy scratches across the core area, most likely caused by over-polishing on the first of a two-part polishing process. It could possibly be repaired with a repair paper but is indicative of a poor polishing process by the terminator.
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8: Inspection of Fiber.

We have just been looking at multimode connectors but when evaluating the end-face quality of single-mode connectors it is easy to see the difference. Here are a single-mode and multimode connector side by side. The single-mode is backlit allowing the 8 micron core to be seen, while with the multimode connector the backlit core can just be made out. The main difference between a single-mode and a multimode connector is the connector tolerance, and to some extent the cladding tolerance. Both connectors have a fiber cladding of 125 microns. However the alignment for a single-mode 8-micron core is critical as a micron of movement will impact the amount of laser light lost at the interface. For a multimode fiber this is not so critical, as it has a relatively large core area for light to excite and a few microns of alignment either way will not have the same impact. Surrounding the cladding is a layer of epoxy glue which holds the fiber in the ferrule. With the single-mode connector this can hardly be seen but is clearly visible in the multimode connector and shows the fiber is also marginally offset. This is why a single-mode connector is more expensive than a multimode one. If the single-mode fiber was used in the multimode connector and was fully offset, the 8 micron core would be offset by up to 4 microns, having a disastrous effect on the light transmission. This shows the importance of using single-mode connectors on single-mode fibers.
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9: Common Contaminents.

Here are some examples of typical problems found during inspection. These dust particles are typical of a connector having been brushed against an item of clothing or dropped on a floor. Fingerprints are the culprit here, caused by the resultant grease or sweat, typically. Natural moisture from skin will leave a nice layer of contaminants on the end-face and is caused by careless handling of the connectors. These two images are taken using a different style of viewer and the complete end of the ferrule can be seen. These are badly contaminated and look more like a culture you might find in a laboratory. Any sort of sweat or grease from the finger will develop into images such as this and if dried as they will do in a warm communications room, the resultant contaminants might need wet cleaning to remove. Where Isopropyl Alcohol has been used incorrectly, it can cause more problems. This is a typical dried alcohol stain. So cleaning if not done correctly will also cause problems. There is a video in the download area of this lesson that explains the correct procedure for single fiber connector cleaning.
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10: Losses & Testing.

As interface speeds have moved from 100Mbps to 10Gbps, and now 40Gbps and 100Gbps, the loss budgets for fiber optic links have become tighter and tighter. Because of this, in the early stages of the project, the designer will have had to calculate these losses using the SYSTIMAX Link Loss calculator. The results from this are then supplied to the fiber engineers so that when testing they can ensure the installed link or channel conforms to the designed attenuation specification. Higher performance equals lower allowable loss, so with such tight attenuation tolerances, even factory pre-terminated fiber cables and component interfaces need to be evaluated for cleanliness (dirt and dust) prior to connection.
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11: Link Loss Calculator.

Let's look more closely at this link loss calculator and see how it works. A copy of this is available in the lesson download area. It's basically an Excel spreadsheet that allows you to put in all the components in the link and calculate the losses over it. The designer will have used this when checking the installation.
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12: Link Loss Calculator.

Let's give it a run! In the cable type box there is a drop down menu so here we have selected 'LazrSPEED fiber with field termination @ 850nm'. The link is 200m long and the patch panels at each end have LC connectors, so we entered '2' there as that equates to 2 patch panels. Don't worry about the patch cords as that is all taken into account by the spreadsheet's hidden calculations. You can also see it has a box for loss test set uncertainty and SYSTIMAX allows us to enter 0.25dB there, which is generous, according to two of the major test set manufacturers, but that works to an installer's advantage though, as it gives extra margin. Looking to the bottom orange strip we can see the loss is already calculated there at 1.5dB.
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13: Link Loss Calculator.

If we change those two LC patch panels to SC, the loss has increased from 1.50dB to 2.02dB. That is over half a dB, but if there were more than two SC connections in the channel those losses would increase much more than if LC connections are used. LC connectors have a much lower loss than both ST or SC and therefore when it comes to running long distances these are the connectors of choice. They are also the most common style of connectors found on 10Gb interfaces.
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14: Link Loss Calculator.

In many installations today, fusion spliced pigtails are quite common. These need to be added into the calculations too, if used. By adding 2 to the quantity of splices box, our original LC link loss has increased from 1.50 to 1.81 which is an overall increase of 0.31dB, which again is very generous when most of today's fusion splices record a 0dB loss upon completion. This box must also be used if using pre-polished splice connectors such as QWIK connectors as they have effectively a mechanical splice at the back of the connector which must be taken into account. So now we can see how the calculations are made, let's continue on with the testing procedure.
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15: Fiber Testing.

Standards have now introduced a requirement into the latest IEC and TIA test documents that introduces Encircled Flux (EF) metrics. This change is being driven by the recognition that loss budgets have diminished as data rates have increased, thus necessitating more precise measurements. Most new fiber test equipment comes with these EF launch cords as part of the kit, either included in the test leads or the test heads. These work by restricting the number of mode groups launched from the test cord to within EF specifications, ensuring that the resulting measurements are precise and repeatable.
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16: Fiber Testing.

Let's now look at setting up the test equipment. The examples shown here are the Fluke Versiv and Viavi certifier, but most test sets have the same menu-type functions for setting the parameters and basic hardware. 1) No matter what tester you are using, the test cords must be checked before you start. Shown here are reference grade test cords one pair straight and the other with EF controllers built in. They should be in good condition with no kinks in them and should be fitted with dust caps. If the dust caps have been left off it would be advisable to check them with a scope, clean them then inspect them again to make sure they are actually clean. If the dust caps are on, preventative cleaning with a click cleaner is essential before starting. Remember the animation we saw earlier of connector contamination. You don't want to get any contamination between connectors.
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17: Fiber Testing.

The next thing to do is set up the parameters. Most testers take you through the options. This screen shot all seems fine but these settings are not acceptable for a SYSTIMAX warranty. The correct fiber type needs to be set and in this instance it should be LazrSPEED 300, so select fiber type and go to 'manufacturers' and find the 'SYSTIMAX' options. Allow both units to stabilize for at least five minutes before starting to test.
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18: Fiber Testing.

Now the test limits need to be changed. These will need to be entered manually so select the 'custom' setting and create a new one. We will create a new project and call it 'Cab 2 to Gatehouse'. Projects can be set up in advance, minimizing wasting an engineer's time on site, so all they have to do is find the correct project and start testing. The test parameters in this instance must be set according to the calculator spreadsheet we saw earlier, so the length here is 125m and we have LC patch panels on each end. The loss budget should be set to 'fixed'. Below this there are three options for setting the losses at different wavelengths. Remember that for testing horizontal MMF links, testing is required at 850 or 1300nm while for backbone and composite links it has to be tested at 850 and 1300nm.
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19: Fiber Testing.

Set the loss according to the spreadsheet and press Done. Then add the 1300nm loss (if required) according to the fiber calculator. Click Done and the unit is set up for testing.
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20: Fiber Testing.

One of the most common problems with fiber testing is setting up the reference correctly. To do this, most machines will walk you through the options so you do need to follow them. Press 'set ref'. Now, STOP. Have you checked your cords? Are they clean as they must be before you start. 2) Follow the on-screen instructions and connect the cords. 3) The screen tells you which way round to do so, and in this instance the red ends connect to the output ports. Once connected the tester lets you know the main and remote units are connected. Press Next. 4) The reference is set and now the loss of the additional jumper cords need to be verified. Follow the connection instructions and you will also need a single-mode coupler to connect the cords together. 5) Remember we discussed earlier that single-mode connectors and couplers are built to a higher tolerance than multimode ones, so by using a single-mode coupler here, will give the best results. 6) The losses of the cords are now shown and as these are within specification the link is ready for testing. 7) The diagram here on the screen is showing that the tester is ready to test the link. Just remember, do not remove the cords from the tester otherwise the reference will have to be reset. Remember for SYSTIMAX warranty purposes, SYSTIMAX parameters must be set. TIA an ISO ones are not acceptable.
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21: Link Loss Calculator on the CertiFiber Pro!

The latest version of the link loss calculator is now included as part of the software on the Fluke Certifiber Pro. This includes the Ultra Low Loss OM5 fiber that was discussed in an earlier lesson. Setting up the test limits correctly will allow the pass / fail criteria to be set automatically when testing.
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22: Link Loss Calculator on the CertiFiber Pro!

The software works by configuring a link based on the type of system and then number of connections in the link. Having selected the type of fiber i.e. Field terminated, InstaPATCH or ULL (Ultra Low Loss) the interface allows you to enter the number and type of connections, splices and also the jumper reference method.
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23: Link Loss Calculator on the CertiFiber Pro!

Those of you familiar with the Fluke products will also be aware of Linkware Live that is a cloud-based offering allowing the test results to be uploaded via the Internet, from the test equipment on the job site. This can then be accessed by the project manager to download and store / distribute as required. This cloud service prevents results being lost when equipment is stolen or damaged, which is a technician's nightmare because of the time invested and consequential financial losses. Another option included with Linkware Live is that the project manager can also set up new parameters as required,
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26: Multi-Fiber Inspection and Cleaning.

We have looked at single connectors but more and more data center type environments are using MPO, multi-fiber connectors with fibers in a single plug. Basically there are two sorts of MPO connector styles to be found, male and female! Of course they come in different densities, from 8 up to 72 fibers, but all in a single connector and the fiber cleaning and inspection procedures are the same for each. The female connector can be seen here and has two holes on either side of the fibers for alignment but is basically a flat topped connector. A tap on the end with a finger could cause contamination and will need cleaning! The male has two pins for alignment so the end-face is partially protected but at a first glance may be more difficult to clean and inspect! Single-mode versions of these have slightly angled head of about 8° so like the APC connectors we saw in an earlier lesson, give reduced reflections when connected, improving performance.
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27: MPO to MPO Trunk Testing.

Testing of MPO trunk cables would be greatly enhanced by the availability of an MPO interface and OLTS equipment that could automatically test bi-directionally across the MPO interface. This is an example from Fluke that can test multimode and single-mode trunk cables with a choice of four selectable wavelengths. There is a bar graph on the screen and once both ends are connected, all the cores of the trunk cable connectors are displayed showing continuity and also if they are clean enough for the test to commence. If all is okay the test itself only takes six seconds, during which the polarity and power loss for each of the 12 fiber cores is displayed. Should any of the cores not pass the testing process because of a dirty connector end-face, the failed cores will be visible on the screen. This testing procedure negates the need for fanout cables being used at either end and any additional couplers, so greatly simplifies the testing process.
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28: MPO/MTP Connectors: Fiber End-Face Condition.

For multi-fiber connectors, having the right inspection equipment is essential. Because the connector is about 10mm (3/8 inch) wide the viewer needs to be able to scan across the end-face checking each of the fibers. The scope being used here has a special tip on the end of the probe to allow the camera to be scanned across the X axis or the Y axis of the connector by using the adjustable controls, to visually inspect each of the fibers. This is a close up of just two of the fibers, looking like fried eggs against a very lumpy background. In order for the connector to be good, all of these fiber ends must be clean.
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29: MPO/MTP Connectors: Fiber End-Face Condition.

Before and after inspecting the MPOs, they need to be cleaned. The best piece of cleaning equipment on the market is the stick cleaner as seen here. The cleaning stick is keyed to ensure the cleaning tip only fits one way onto the connectors and is able to clean both male and female ends by either using or removing the adapter on the end. This cleaner works in the same way as the other ones we have seen for single connectors except this one has a woven lint free tape that cleans the connector end-face. MPO connectors are either male or female, so this universal tool will cope with both. In a close up of the back of this module it can be seen that the connector is keyed, and as the cleaning probe is keyed as well it ensures that when cleaning male connectors, the tape cleans between the male pins without leaving any contamination on them. If wet cleaning is required, then use the appropriate cleaning stick and wipe it across the fiber array, top to bottom rather than side to side. If the array is side to side to you will just pass the contaminants from one fiber to the next.
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30: MPO/MTP Connectors: Fiber End-Face Condition.

Careful cleaning of connectors and adapters is a top priority. It maximizes channel performance and can resolve many issues seen during system validation. Please review the videos in the download section of this lesson, that cover the cleaning of simplex and multi-fiber connectors.
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31: That Completes This Lesson.
PostPosted: Fri Jan 29, 2021 11:21 am


Welcome to Lesson 1 - Design Tools. This is a short lesson just to introduce some of the SYSTIMAX design tools and support aids that will assist you in putting a design together that can be found on the CommScope website.
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2: Now Meets Next.

You will use some of these tools later in this course and you will find these in the relevant lesson download areas. In general though, always download the latest version from the CommScope website as these are updated regularly to reflect new products and standards updates etc.
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3: Training at Your Fingertips.

On the CommScope website you will find the Enterprise eCatalog. Let's imagine we are looking for a SYSTIMAX Copper 1100 panel. Click on the products section at the top of the page, then follow through the selections until you get to the Cabinet Panels and Enclosures tab. Click on Copper Panels, then the Portfolio box to select SYSTIMAX, then Brand, which will provide the category of panel you are searching for, and so on. Selected here is the 1100GS3 patch panel. This provides the product specifications and if the image is clicked, it will open up to provide a high resolution version which can be downloaded for inclusion into a tender document, if required. Scrolling down the page shows the product documentation including drawings, installation instructions and Visio stencils allowing cabinet or rack drawings to be produced.
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4: The Always On Generation.

Back at the main page there are additional tabs, and the resources one provides a wealth of helpful information. Here you will find the latest versions of downloadable calculators for both copper and fiber, apps, labelling templates, software etc, so well worth looking through. The first column here titled 'Learn More' has ebooks, videos, standards documentation and webinars to provide you with the latest updates in communications to keep you on top of the latest information in our ever-changing world. This is well worth spending some time reviewing.
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5: Calculators and Tools.

In the calculators and tools section there are over 20 different types of calculators and specifications that can help with planning and designing an installation. These are just some that may be of interest. PoE Distance and Voltage calculator, Fiber Performance calculator and Pathways and Spaces calculator. Have a look through this page as there is lots of useful information to help you.
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6: Calculators and Tools.

Included in this calculator and tools section are also two technical documents: the Fiber Performance Specifications and Copper Performance Specifications. These will be referred to later in the course but are an essential part in design, allowing you to calculate how far applications will run and how many connections can be included in the link etc. You may have seen or used these before but they are now available as customizable documents, allowing you to view just the section you need. Also when downloading these documents you will be given the chance to sign up to regular updates as they become available. This ensures you will always have the latest specifications direct to your Inbox.
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7: Visio Stencils.

In the resources section, there is also a link to the Microsoft Visio stencils, which most designers will be familiar with. You can download all of the CommScope templates here in a single folder. Or, if you just need single ones these can be found with the product in the eCatalog, as seen earlier. Using the easily accessible stencils, CommScope drawing forms, and Microsoft Visio, you can create a professional drawing to show the actual layout in a rack or cabinet with accurate snapping of the products to the holes in the rack or frame. In addition, once the drawing is complete the program can create a report to generate the stock list, either as a Visio object or a Microsoft Excel spreadsheet.
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8: Apps.

With work demands increasing there are three useful apps available on the website to help you. These are available in two versions depending what platform you use, Apple or Android. The cCatalog app gives you access to the Ecatalog. The cCalc app provides a range of calculating tools for broadband, enterprise or wireless network installations, and lastly cTrak is the mobile version of our WebTrak certified report system. It's a quick and easy mobile tool that lets you access performance testing results.
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9: That Completes This Lesson.

Malis Vitterfolk
Captain


Malis Vitterfolk
Captain

PostPosted: Fri Jan 29, 2021 11:50 am


2.1

Welcome to Key Standards - Standards Bodies. As you will discover, there is no shortage of standards in the infrastructure market. In this lesson we will review the main standards bodies that are applicable to cabling infrastructure design and their inter-relationship and national relevance. Please note that each country may have its own standards and recommendations not covered in this course. The International standards are used as a basis to cover the global requirements. The US and Europe standards are used to illustrate how standards can differ.
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2: Commercial Building Wiring Standards.

There are three commercial building wiring standards. Let's have a quick overview of them. ANSI/TIA 568 is the U.S. regional standard. Drafted originally in the late 80's, following EIA establishment of the TR-42 committee, with the first revision published in 1991. In 2000 the B revision sub-divided it into a number of parts and since then it has moved through a succession of major revisions, A through to C with parts 0 (Generic) and 1 (Office) being revision D. Between these revisions they have been updated where needed with addendums. The graphic highlights a key of these key dates in its evolution. ISO/IEC IS11801 is the international cabling standard that incorporates all variants of cabling types used around the world, titled Generic Cabling for Customer Premises. It was published in 1995 and Working Group 3 has undertaken a number of editions, 1 through and towards Edition 3.
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3: Commercial Building Wiring Standards.

EN50173 is the European standard, which has been largely derived from IS11801. Each of these standards includes design and performance specifications for twisted pair, fiber infrastructures and connecting hardware within commercial buildings and campuses. IS11801 and EN50173 allow for more product variants because of their larger regional market differences. The designer may need to be aware of these differences in selecting cabling systems that comply with these standards. In this course we will focus on these three standards for the basis of design, highlighting the differences between them when applicable. It should also be noted that these three documents cross reference and refer to a whole plethora of other related standards documents.
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4: Design & Installation Standards.

In addition to the three main commercial building wiring standards we have just seen, there are now a number of design standards published that cover more specific customer environments such as industrial, homes, data centers, building services and more. There is also a comprehensive series of installation standards that the designer will need to be aware of. These are shown here but will also be referenced more completely later in the lesson and throughout the course.
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5: Design & Installation Standards.

So what do the three main building wiring standards 568, 11801 and 50173 include? Commercial building wiring standards cover the topology and structural hierarchy of network cabling. They also cover specifications for the medium through which data is transmitted, distances over which data can be transmitted, specification of both copper and fiber cables, hardware, cords and lastly specification and testing of cabling links and channels. Following are a few examples from the TIA and ISO standards. Remember the CENELEC 50173 cabling standard is very similar to that of ISO IS11801.
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6: Wiring Standard Topics.

Let's start with a look at the ANSI/TIA 568 wiring standard and just one fundamentally important design topic it includes, topology. We want to demonstrate the relationship between the parts of the standard - that way you will make some sense of how the design standards for a given region relate to each other. The generic part of this TIA standard defines a high level design that is common to a number of the TIA standards below it, as shown by the arrow. So let's compare first the TIA568.0 topic of topology and its relationship when designing the topology inside an office using TIA568.1 below.
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7: ANSI/TIA-568 Topology.

Fundamental to all three regional wiring standards is a hierarchical star topology for cabling and patching design recommendation. This graphic depicts the generic design layout from the latest version D of the ANSI/TIA-568.0 standard. All three standards now use the term 'distributor' to describe a 'connection facility', which means a patching position or reconfiguration point. This first diagram represents what the TIA refers to as the 'functional elements' of the generic cabling system. There are three layers of distributor in the hierarchical star topology. Distributor A (DA): Is an optional connection facility that is cabled between the equipment outlet and Distributor B or directly to Distributor C; Distributor B (DB): Is an optional intermediate connection facility that is cabled to Distributor C; Distributor C (DC): Is the central connection facility in the hierarchical star topology. The Equipment Outlet (EO) serves the equipment. A Consolidation Point (CP) is an optional connection facility for interconnection of cables extending from building pathways to the equipment outlet.
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8: ANSI/TIA-568 Topology.

TIA568.0 defines three levels of interconnection cabling subsystem. Cabling Subsystem 1: Cabling from the Equipment Outlet to Distributor A, Distributor B, or Distributor C; Cabling Subsystem 2: Cabling between Distributor A and either Distributor B or Distributor C (if Distributor B is not implemented); Cabling Subsystem 3: Cabling between Distributor B and Distributor C. Optional 'tie' cabling may be applied. Two logical examples (shown here) are DA to DA and DB to DB. It's important to understand that the TIA 'generic cabling system' topology is flexible enough to be applied in any design scenario from a data center, a hospital campus or even a tall enterprise building. The numbers of distributors will change and some may not be optioned, but a maximum three-level distributor hierarchy and three cabling subsystems in a star topology will remain the foundation. It will help you if we visualize this particular example in terms of a campus site. Let's add three buildings in the background: Buildings 1, 2 and 3. Hopefully it makes more sense.
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9: ANSI/TIA-568 Topology.

ANSI/TIA 568.1 is the commercial building premises standard. It applies the generic 568.0 model we have just covered and adds specific terminology that you are probably more familiar with. The distributors are given names, as you can see. Distributor A becomes the Horizontal Cross-connect (HC); Distributor B becomes the Intermediate Cross-connect (IC); Distributor C becomes the Main Cross-connect (MC). Cables linking them are now referred to as Horizontal or Backbone. The optional CP is still shown, but note that the EO (Equipment Outlet) is now referred to as a Telecommunications Outlet (TO) and is one of the specifically named elements within a commercial building cabling system. The standard goes on to specify the spaces these cross-connects occupy inside a building. Examples are the Equipment Room (ER) and Telecommunications Room (TR). TOs also inhabit a space defined as Work Areas (WA). There are other spaces too that we will come across in later lessons.
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10: IS11801 Topology.

Now let's compare the ISO/IEC wiring standard IS11801 to the TIA568.1 topology. The ISO standard represents the same thing in a different style using alternative terminology and this can be confusing to the market. There are also minor differences in requirements to be considered between the standards when comparing different vendor's products. ISO terms of use also include TO's and CP's, but in addition there are Floor Distributors (FD), Building Distributors (BD) and Campus Distributors (CD). This is a good example of how these standards relate to each other, or not!
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Question answer: [x]

13: Component, Link & Channel Specification.

Another very important topic that the wiring standards include is component, link and channel specifications. It is important that the mechanical properties and transmission categories of components used in the same cabling system be properly matched. This ensures a consistently high level of dependability and transmission performance. To achieve this the wiring standards define a series of specifications for components such as connectors, cables, overall link and channel performance. It should be noted that both the TIA and ISO use the designation of category when describing cable, cord, and hardware but the TIA also refers to categories when describing 'groups of components such as links and channels' while ISO refers to those as a 'class'. The maximum channel distance for horizontal copper cabling is defined as 100m, and the total length of equipment and patch cords plus work area cables should not exceed 10m in any one channel, with a horizontal link cable of 90m. There is also a recommended minimum distance of 15m between the patch field and consolidation point if present in the channel.
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14: TIA/ISO Copper Specification.

This graphic represents the evolution of building wiring standards specification for the copper cabling channel. We need to be a little careful about putting dates alongside these standards as we have seen interim addendums are added in between standards and therefore completion and publication dates can vary by months. Sometimes component specifications are completed at different times to the channel specification. In addition, application interfaces are specified by different standards bodies such as IEEE and arrive at a different date again. Let's just run through the copper TIA categories and ISO/CENELEC classes without making it a history lesson, as these are of paramount importance to the cabling designer in our market. Category 3 (Class C) is specified to 16MHz and since the 2000/2002 revisions of TIA/ISO standards is not recommended for use in the horizontal. It is though still used for voice or sometimes Building Automation System (BAS) backbones often in multipair versions of typically 50 or 100 pair. Category 4 and Category 5 (Class D) can now be considered obsolete. Category 5E (Class D 2002) is specified up to 100MHz and is optimized for 4-pair transmission models whereas the now obsolete Category 5 cable was only designed to use two of the four pairs.
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15: TIA/ISO Copper Specification.

Category 6/Class E is specified to 250MHz and offers over twice the bandwidth of Category 5E, providing a more stable platform for applications by offering lower error rates for traffic such as VoIP and video. The Augmented version of Category 6 (Category 6A /Class EA) has had component and channel specifications since 2004 and is specified up to 500MHz. Key advantages are: Applications have been developed specifically for Category 6A, with the IEEE802.3 10GBASE-T as one example. Category 6A uses the standard modular jack (RJ45) and offers full backwards compatibility with existing systems. Category 6A is supported by both TIA and ISO standards. Category 7 (Class F) is specified up to 600MHz and is endorsed by ISO, but not TIA. It is based upon S/FTP (shielded) cable with a connector that is different from that of the modular jack (RJ45) to achieve channel compliance. Category 7A (Class FA), is specified to 1000 MHz, requires an S/FTP cable (with individually shielded pairs) and a non-RJ45 style modular jack. To date, there are no applications that require the use of Category 7 or 7A and neither are recognised in TIA-568. Category 8 is a cabling specification to support 40Gbps. This cabling is specified to 2000MHz, so beyond both Category 6A and 7A, but limited to a 30m channel.
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16: TIA/ISO Fiber Specification Single-mode.

Let's now take a look at fiber optic cabling standards. The table shown here is from IS11801 and defines the current 'categories', formerly 'types' of Optical Single-mode (OS). OS2 is fiber cable with a Zero Water Peak to the ITU-T (International Telecommunications Union-Telecommunications) G.652C or D standard. OS1a has now replaced OS1 which was not Zero Water Peak, so unable to support the wave division multiplexing that offers higher speeds on fewer cores. OS1a is designed for use indoors with tight buffer support and OS2 which has been available for a number of years is ideal for outdoor use and longer distances still due to its lower attenuation specification.
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17: TIA/ISO Fiber Specification Multimode.

This graphic shows the multimode fiber categories. It demonstrates the typical distance to application speed support envisaged within the standards. OM1 and OM2 fibers, like OS1, are now being 'aged' within ISO/TIA standards. This table shows the minimum performance for each of the OM glasses. Overfilled launch defines a light source and Na (Numerical aperture) that results in all of the fiber modes being exposed to the source - typical with LED optoelectronics. Effective Modal Bandwidth (EMB) is dependent on the differential mode delay of a fiber, or DMD, which is the primary bandwidth limiting factor of multimode fiber. This is expressed as megahertz Kilometer. You will note from the table that OM3 and OM4 multimode fiber is laser optimized for transmission at 850nm, they have become the dominant multimode fiber types supporting the lowest-cost interfaces at 1 Gigabit and 10 Gigabit speeds and beyond, over good distances for local area type networks. OM5 is the standard for the Wide Band Multimode Fiber (WBMMF) and has an additional low loss window specified at 953nm allowing it to take advantage of relatively low cost wave division multiplexing (WDM).
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Question answer: [x]

20: Which Design Standard?

In addition to the main cabling standards discussed, we need to make some sense of the other associated wiring standards available, by understanding which ones YOU as a designer may have to apply. Then you will be able to select the appropriate design standard, first by applicable region, ANSI/ISO/CENELEC, then by topic area, for example Cable Pathways and Equipment Room design or Intelligent Building Infrastructure design. Let's look at the standards from the regional areas we have just reviewed and in terms of the design topic areas you are very likely to be involved in.
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21: Associated Wiring Standards.

There are three associated wiring standards topics that we need to apply in any commercial building wiring project and are not detailed fully or specifically in TIA-568, IS11801 or EN50173. These are: Installation, Administration and Grounding and Bonding. Let's start with the topic area we can refer to maybe as installation design i.e. the more practical aspects of designing a wiring system. TIA-569 is a standard that comprehensively specifies installation planning for cable pathways and spaces. Pathways being cable containment, ie trunking, conduit, trays and voids that are installed before the actual wiring takes place. Spaces may refer to Equipment Rooms and Telecommunications Room design and layouts.
The ISO 14763-2 is the International equivalent. The European EN50174 divides general installation topics into two parts: Part 2 is internal installation including some grounding and bonding and Part 3 is external installation. It should also be noted that some installation practices are also covered in the general cabling standards we covered earlier.
Next up is administration standards which cover labeling and color coding of the infrastructure, which can get very detailed especially with intricate multicore fiber designs we will come across later. So they detail how the infrastructure should be identified to aid accurate administration which would include patching for example. The TIA-606 has for example included more recently a data center cabling addendum. Internationally, admin is covered in 14763-1 and CENELEC 50174 part 1.
The third general topic group is that of grounding and bonding standards which is covered by TIA-607 in North America. This topic area is important in terms of the IT infrastructure and applications operating effectively within or between buildings. Often grounding and bonding is the discipline of the electrical contractor but cabinets, frames and containment systems need grounding and bonding, and it's integral to the performance of an FTP/STP cable system or armored cables. Grounding and bonding can be a regulation as opposed to a recommendation in many instances.
Note: that the International standard, new in 2015, is ISO/IEC30129 and this was based on the CENELEC 50310 application of equipotential bonding and earthing in buildings with information technology equipment, and TIA-607.
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22: Associated Wiring Standards.

We also mentioned in this webcast that there are associated design standards targeting specific wiring environments, two common examples would be the data center and building automation, the latter sometimes referred to as intelligent or smart building wiring. The TIA and ISO/IEC also have standard specifications for wireless connectivity (cabling of access points) and the IEEE has a standard for Power over Ethernet. These are not summarized within the cabling standards as 'associated' but are useful in the design, planning and installation of any cable infrastructure.
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23: Associated Wiring Standards - Wireless.

In the wireless world, in order to support the high speeds and high densities anticipated for wireless, the cabling industry has been at work updating wireless standards. TIA TSB-162 Telecommunications Cabling Guidelines for Wireless Access Points (WAP) and ISO/IEC 24704 Information Technology - Customer premises cabling for wireless access points, provides guidelines for connecting WAPs to the local area network in the building. The approach suggested in these documents is to pre-cable the building before the access point equipment is installed so that the building is wireless ready and there is minimal disruption when the access point equipment is installed and commissioned. The TIA has introduced another standard in order to address appropriate AP density. ANSI/TIA-4966 is specifically designed to cover educational facilities, but the recommendations are useful for any large indoor areas or buildings with high concentrations of wireless clients. These guidelines identify variations in wireless coverage based on their usage.
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24: Associated Wiring Standards - Power Over Ethernet.

Power over Ethernet (PoE) has gone mainstream in recent years with the publication of IEEE802.3af and 802.3at, and the most recent 802.3bt standards. By providing data transmission and power simultaneously over the same industry standard cabling, PoE has enabled a new breed of devices to be delivered to the market. Devices such as Wi-Fi access points, IP phones and security cameras utilize PoE as the primary means of power - external power supplies are no longer needed. This technology has in turn been a true enabler for the market success of these devices. The breadth of existing devices utilizing PoE has driven suppliers to demand more from the underlying infrastructure so other PoE devices can be created. The new infrastructure must deliver more power while increasing efficiency. With some devices exceeding gigabit Ethernet limits, the standards will also need to adapt to allow for PoE on higher bandwidth links, such as 10GBASE-T.
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Question answer: [x] [x]

27: That Completes This Lesson.


2.2
Welcome to Key Standards - Applications. This lesson will cover the relationships between the standards and the applications used on these channels.
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2: Applications Role In Cabling Design?

So why is it important to know about applications in order to design cable systems, and what defines applications in this context? Applications in the context of building wiring design are the OSI Layer 1 physical interfaces and Layer 2 data link layer protocols that will directly run over a cable design. These are covered by the standards and many are developed by IEEE, such as the various versions of Ethernet but another application example is 'Fibre Channel' that is used particularly in data center design. You don't need to be an expert on these layers necessarily but enough to understand the limitations and impact they will have on your cabling design or of course vice versa! The short answer to why is it important to know about applications, is that they are intrinsically linked to cabling design. A decision has to be made on the media used i.e. copper, fiber or wireless and then the specifications of that media. This will include the interfaces used on the media to couple to application equipment, the current and future capacity of cabling required for the applications, the flexibility required in reconfiguration, the performance of the application and the future application aspirations. The applications planned now and in the future may even dictate the installation process and the final testing of the cable system, or the way the results are verified.
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3: Applications Role In Cabling Design?

Probably the most important aspect needed to be understood about applications is the media options available, the distance it can be supported before performance starts to be impacted and also which interfaces it requires. It is also important to understand right from the offset that the applications standards committees such as IEEE802.3 Ethernet will offer more than one style of Layer 1 interface for a given speed of application. So for example 10Gbps Ethernet may run on multimode or single-mode fiber and certain copper categories of media. Apart from the media differences there will be several variances including the physical interfaces (connectors), the number of fiber cores or pairs required, the frequency and wavelengths used and the distances supported. So you can see how cabling design and applications are intrinsically linked.
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4: Copper Applications - Next Generation.

It is important that the designer understands trends and new developments to make informed choices. We discussed earlier that the development of Category 8 copper specification and this coincided with the IEEE802.3bq study group work on NGBASE-T transceiver (NG meaning Next Generation). The goal was to offer backward compatibility to existing legacy cabling and applications using the RJ45 equipment outlet interface connector, but as application speeds continue to rise, a consequence is that the supported distances become shorter. With this in mind, IEEE 802.3bq supports 40Gbps over a 30 meters cabling channel using Category 8 cabling, so this copper interface is likely to be restricted mostly to data center applications designs. However as we will see it can more easily be achieved using fiber over more useable drive distances.
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5: Fiber Application Standards 40GbE & 100GbE.

The main media proposed for 40G and 100G is fiber and the IEEE802.3ba study group are working on it. Both single-mode and multimode fiber systems are supported but limited to different distances using various optical PMD interfaces. All of the optical PMDs developed share the common architecture and naming convention of SR (short range), LR (long reach) or ER (extended reach). The 40GBASE-SR4 and 100GBASE-SR10 PMDs are based on 850nm wavelength and support transmission maybe to 100m on OM3 fiber and potentially 150m possible using OM4 fiber with Multi-Fiber Push On (MPO) connectors. The MPO-12 shown here on the SR4 PMD has 12 terminated fibers, 4 lanes (fibers) of each are used in either direction. The effective data rate per lane (fiber) is 10Gbps. Therefore, the 40GBASE-SR4 PMD supports transmission of 40Gbps Ethernet over a path consisting of 4 parallel OM3 fibers in each direction, while the 100GBASE-SR10 PMD will support 100 Gigabit Ethernet over a path consisting of 10 parallel OM3 fibers in each direction using an MPO-24 connector.
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6: WBMMF SR PMD Alternative.

The potential for OM5 WBMMF fiber, that we saw mentioned in the previous webcast, now becomes apparent. Instead of using large numbers of parallel fibers to multiplex, four colors of light are multiplexed instead. This graphic shows a comparison of the previous SR4 PMD's versus the prospective of using WBMMF PMD's. The 40G SR PMD uses four 10 Gigabit signals in parallel, depicted by the four blue stripes, each one representing a separate fiber. One set for the transmitter and one set for the receiver, requiring a minimum of eight fibers. In contrast, 40G using SWDM can be condensed down to transmission on a single fiber in each direction, each carrying four wavelengths instead of one, so a total of two fibers used. For 100G, SR10 uses 10 parallel lanes (20 fibers) each using 10Gbps, but if using SWDM this could be collapsed further to a single fiber pair by transmitting 25Gbps signals on each wavelength. This is a demonstration of the continual advances being made in fiber PMD technology.
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7: Backbone Distance - Fiber.

Standards still define the maximum enterprise design distance of a fiber backbone as 2000m. As with copper, application interface drive distances may limit this distance depending upon the type of fiber used and of course the number of connections in any channel design. There is much to consider when planning fiber backbones so let's start by reviewing the standards based fiber types now defined as categories. This graphic simply demonstrates the relationship between categories of multimode fiber and drive distance of certain application interfaces. Optical Multimode OM1, and OM2 have now been aged and are not recommended as they are not laser optimized and as such cannot support the higher speed interfaces often required today in the horizontal or backbone. OM3 and OM4 are LOMMF fibers so optimized for low cost high speed lasers, increasing the available bandwidth. OM5 offers a future for even higher speed applications to take advantage of its additional wavelength specification, being able to support wave division multiplexing in the 850nm to 953nm range.
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The attenuation of each of these categories is also defined in the standards and we can see here OM5 being slightly lower attenuation at at 850nm.
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Looking at supporting longer backbones and or higher speeds still the use of single-mode OS1a has now replaced OS1 which was not Zero Water Peak, so unable to support the wave division multiplexing that offers higher speeds on fewer cores.
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OS1a is designed for use indoors with tight buffer support and OS2 which has been available for a number of years is ideal for outdoor use and longer distances still due to its lower attenuation specification.
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8: IEEE Optical Applications up to 400G.

As adoption of 10G is declining, the IEEE has been hard at work in the development of optical applications beyond 10G spanning from 25 to 400 Gbps. To support the market requirements for relatively low cost transceiver technologies, a number of options have been developed or are in process of development for multimode fiber, up to 400 Gbps to support at least 100m over OM4 fiber. The SR suffix is used to denominate "Short Range" for multimode applications. Single-mode options up to 400 Gbps have also been defined, with some of the newer alternatives reducing the distance support to 500m in order to cover the requirements of hyperscale data centers, while reducing the cost of single-mode transceivers. The single-mode suffixes include LR for "Long Reach" 10km specifications, ER for "Extended Reach" 40km specifications, and the more recently introduced FR that stands for "Fiber Reach" (2km) and DR for Data Center Reach (500m). Duplex options highlighted here in green are generally preferred by customers in order to minimize the fiber cabling requirements, and duplex options have been defined for both multimode and single-mode. Parallel options, highlighted in brown here using more than two fibers have also been defined for multimode and single-mode. This is in order to increase data rates by using multiple pairs simultaneously. The SR4 suffix is used to denominate the use of 4 fiber pairs in multimode applications. For single-mode, although the numeric suffix was originally used to designate the number of wavelengths for multi-wavelength applications, the numeric suffix is now starting to be used to designate the number of pairs, such as DR4, designating 4 pairs for 500 m data center reach. Wave Division Multiplexing, highlighted in grey, has been defined for single-mode variants for some time already, such as 10 km Long Reach four wavelength LR4, and has most recently been defined for multimode with a two wavelength objective for 400 Gbps. Additional optical applications have become available in the market, including options to achieve extended reach over installed multimode fiber for 25, 40 and 100G. Additionally, the Fiber Channel (FC) specifications continue to evolve towards 128 Gbps on multimode and single-mode. Wave division multiplexing technologies enable the support of 40 and 100 Gbps Ethernet applications over duplex fiber, and extended versions of serial and WDM applications are available to deploy over the installed base of multimode. Parallel and WDM options are also available for single-mode.
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Question answer: [x]

11: Standards Summary.

In some respects we appreciate standards is a painful topic to study, but some like bonding, fire and smoke will have serious risk implications if not applied, although many are recommendations only. As we mentioned at the offset, even those that are recommendations will likely be specified as contractually binding and have legal implications if you fall outside of them.
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12: That Completes This Lesson.
PostPosted: Fri Jan 29, 2021 11:52 am


3.1
Welcome to Architectural Considerations.
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2: Health & Safety Codes.
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A prime consideration in any building plan has to be the protection of personnel and equipment from electrical shock and fire hazards. In most countries, construction is regulated by building and electrical codes that are strictly enforced by the authorities. In some countries this is referred to as the 'AHJ' (Authority Having Jurisdiction). Usually, local electrical codes follow national standards, which cover the requirements for communications wiring in relation to power wiring. These codes often deal with such particulars as: The spacing between electrical and communications wires, insulation, protection requirements for exposed wire pairs, grounding and bonding, fire safety requirements and EMC.
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A designer needs to be aware of relevant local codes, which may take precedence over the national and international codes. So designers MUST know the AHJ for the relevant area of design that affects health and safety. These codes will take precedence over vendor design requirements. If you are concerned that compliance to a code may in some way impact the system performance, then consult the technical support representative for the cabling solution, as warranties are often involved.

3: Example Codes (USA).
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Here is an example of national codes for the USA. In other countries, you should make yourself aware of the national and local codes applicable to you. The International Building Code (IBC) is a building code model developed by the International Code Council (ICC). It has been adopted throughout most of the USA and replaced the Uniform Building Code, BOCA Building Officials Code Administrators and Standard Building Code (SBC). The IBC addresses fire prevention in regard to construction and design, and the fire code addresses fire prevention in regard to the operation of a completed and occupied building. In addition the graphic shows the standardized fire codes developed and produced by the National Fire Protection Association (NFPA) in the USA which is not part of the IBC. The NFPA is a USA trade association that creates and maintains standards and codes for usage and adoption by local governments.


4: 'Pathways & Spaces' Standards.
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In addition to national and local safety codes, there are a number of standards that need to be considered at the architectural stage. Three standards that are particularly relevant to architectural design and are often referred to as 'Pathways and Spaces' standards and include: ANSI TIA-569 (USA), ISO/IEC18010 (International), and CENELEC EN50174 (Europe). So, in summary, installations will require compliance to local and national safety codes and compliance to pathways and spaces recommendations, as regionally appropriate, and are most likely a contractual obligation. In addition 'best practice' recommendations, and on occasion specific vendor cabling requirements, need to be considered.

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Here we can see the correct spaces identified in the building from top to bottom. Telecoms Room (TR - aka IDF), Floor Distributer (FD - aka MDF), Equipment Room (ER - aka MDF on first floor), and Main Cross-connect (MC - aka MPOE)

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The other answers were incorrect because Loose buffered fibre cables are not suited for use in risers, Narrow cable ties will eat into the jacket (velcro is preferred). large copper bundles should be split into smaller ones of 24's or 48's as they are more manageable.

9: Selecting The Correct Cable Material.
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Earlier in the course, we highlighted some of the standards that should be applied in design. The next few graphics expand upon this topic with the view to assisting the designer in selecting the correct cable and material. RoHS 2006 saw the implementation of restricted use of certain hazardous substances in Europe and some states. This improves the ability to be able to reduce waste and improve recycling of materials. It is strongly recommended that your cable solution is RoHS compliant.
The situation with regard to fire, smoke and toxicity standards varies according to the region. Currently North America and Mexico include detailed specifications, and all communications cables must be marked and meet one of four levels of fire resistance. In Europe however, there is an emphasis placed upon low smoke and acid gases with the LSZH European cable standards. EU Construction Product Regulations (CPR) now require cables in the European region to be classified depending on their reaction to fire, resistance to fire and also the release of dangerous substances in normal operation, dismantling and recycling. Other regions and countries will have local and national codes that cover the same safety and recycling issues.


10: Fire, Smoke & Toxicity Codes.
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Fire, Smoke and Toxicity codes will more than likely be regulatory rather than recommendations. Code topics can be broken down into: fire resistance, flame spread and fire retardance, heat release rate and total heat release, smoke generation, toxicity and smoke corrosion. It will be the responsibility of you as the designer to ensure that cable specifications match those of the RFQ (Request for Quotation) and AHJ (Authority Having Jurisdiction).


11: Fire, Smoke & Toxicity Codes.
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This graphic shows an example of the U.S. cable fire test hierarchy and NEC acronyms.
CMP - Communications Plenum Cable
OFNP - Optical Fiber Non-conductive Plenum
OFCP - Optical Fiber Conductive Plenum
CMR - Communications Riser Rated
OFNR - Optical Fiber Non-conductive Riser
OFCR - Optical Fiber Conductive Riser
CM - Communications (general purpose)
OFN - Optical Fiber Non-conductive (general purpose)
OFC - Optical Fiber Conductive (general purpose)
CMX - Residential.
New developments are occurring in the industry and in the regulatory environment with regard to cable fire hazard and risk assessment/management. A hierarchy of fire performance levels mapped to the installation practices plus mandatory cable fire performance markings will definitely enhance risk assessment and provide an additional tool to effective risk management.


12: New Regulation for EU Countries (CPR).
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From 1st July 2016 all communications cables for use in construction anywhere in the European Economic Area (EEA) are subject to the Construction Products Regulation (CPR). This will require all cables marketed (not just manufactured) in the EEA to carry a CE mark. This means that all such communications cables will require to be tested and certified against the newly harmonized pan-European standards for manufacturing process and fire performance to get this CE approval. The standard that covers this is the EN50575, Power, control and communication cables - Cables for general applications in construction works subject to reaction to fire requirements. This standard is backed by a series on supporting standards, namely the EN50399, Common test methods for cables under fire conditions, EN13501-6, Fire classification of construction products and building elements - Part 6 and EN50576, which covers electric cables.


13: New Regulation for EU Countries (CPR).
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Cable performance will be defined by classes. There will be seven Euroclasses for flame spread and heat release: A, B1, B2, C, D, E and F (A being the most severe i.e. non-combustible and F having no criteria specified), five classifications for smoke production: s1, s1a, s1b, s2, s3 (s1 being the most severe and s3 no criteria specified or failing any of the other four classifications), three classifications for acidity best to worst: a1, a2, a3, and lastly three classifications for flaming droplets: d0, d1, d2 (d0 being the most severe and d2 no criteria specified or failing any of the other two classifications).


14: New Regulation for EU Countries (CPR).
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Any cable distributor after July 2017 will not be able to sell cables unless they have the CE mark and rating approval, the specifier/designer will have to reference the appropriate Euroclasses according to their requirement, for example B2 and lastly the building owner will need to ensure the infrastructure on their building plans align with the new CPR regulations.


15: New Regulation for EU Countries (CPR).
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The key message is that 'the right cable should be installed in the right environment' so as to reduce risk to fire hazard. Ensure you are choosing a range of communication cables that are suitable for premises cabling. This range should be designed and tested to these standards. The designer should first establish what is being requested in a project: low smoke, flame retardant, etc, then to which standards, in order that the appropriate cable choice can be made.

Calculate the weight per meter of 1200 plenum rated cables in an open tray if a 305m box weighs 18.5kg
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What is the maximum number 0.285in OD cables that will fit into a 4in rigid PVC conduit, according to the calculator?
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Use the calculator to work out the minimum size of FMC to fit 2x .285 cables, 3x .34 cables, and 1x .80 cables.
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22: Lighting and Cables.
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When we consider lighting proximity to cables, traditionally the immediate concern that springs to mind is electromagnetic interference and this is a topic we will consider later in this lesson. However, we also need to consider the impact of Ultra Violet light (UV) damage, even though the risk to exposure is typically low. The strongest UV influence by far would be sunlight so outdoor cable construction typically includes a carbon black sheath to absorb this. Indoor cables have no such protection so ensure routing of any cables avoids direct exposure to skylights and windows, which in most installations is likely to be uncommon and probably easily mitigated. A less obvious consideration is UV damage from lighting fixtures. Most lighting fixtures give off UV, but fluorescent lighting emission is significantly higher than other sources such as the fast-growing move towards LED lighting.
When indoor cables are exposed to UV radiation, photo-oxidation occurs which may result in jacket discolouration over time or in the case of LSZH cables, popular in some regions, the jacket can become prematurely brittle, suffer cracks and in some cases, fall away, exposing the insulated conductors or shield beneath. In some installations such as data centers, numerous cables are routed close to lighting sources fitted above raceways. To date this has not been considered within the standards but in order to minimize premature damage to indoor premises cable jackets, especially those of LSZH construction, the following installation guidelines are recommended: 1) All fluorescent lighting fixtures within 300 cm (10 ft) of installed cables must be fitted with UV protective covers/diffusers. These covers/diffusers must fit the whole light fixture. 2) If condition (1) above cannot be achieved, all the cables must be installed in enclosed trunking or conduit.


23: Bonding and Grounding.
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Bonding and grounding of cabling (where applicable), pathways, equipment, and connecting hardware is essential to achieve optimal performance, EMC, safety, and protection. It is the objective of bonding and grounding standards to create as equal a potential throughout as is possible. Example standards that deal in part with IT grounding requirements include the NFPA 70/NEC, ANSI/TIA 568 and 569, EN50174-2 refers to EN50310 and the ISO/IEC 30129. The ANSI/TIA-607 and IEC 60364 both specifically cover this topic. As with many standards, harmonization is ongoing with reference to Earthing, Grounding and Bonding (EGB) and the key to this is close collaboration between the standards bodies.


24: Bonding and Grounding.
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It is the designer's responsibility to determine the Authority Having Jurisdiction (AHJ) so the appropriate codes can be applied. Establish who in the project has responsibility for the EGB, as parts of the bonding infrastructure may fall under another contractor, such as the electrical contractor. Establish which products will require bonding and testing. As minimum you should: Bring all ground connections to a Primary Bus Bar (PBB) and connect this bar to an approved grounding point at the entrance facility with shielded multi-pair voice cables and outside plant cables grounded at least one end, but both ends preferred. OSP protector panels must be grounded. Local rules will often require grounding of racks, cabinets, and metallic back panels together with any metallic containment infrastructure. Shielded cabling systems will require grounding and testing end to end.

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SBB = Secondary bonding busbar
TBB = Telecom bonding backbone
BBC = Backbone bonding conductor?

27: Operational Considerations.
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The grounding and bonding system should be maintained and monitored to ensure that it continues to provide good functional performance. There are several evaluation methods, tools, and standards that may be used to understand and monitor this performance and it is recommended this be done on a continual basis. For example current probes may be used to measure the ground current in different bonding/earth conductors to gain insights into fault conditions, as well as normal performance. ISO and CENELEC allow for a maximum of 1.67 mOHM/meter between points of the protective bonding network. A Residual End Operating Current surveillance system could also be deployed to continually monitor the current in the grounding system and generate alarms if the ground current exceeds the system threshold. More information on grounding and bonding including operations considerations can be found in the EN 50310, EN 50174-2, IEC 60365-5-54, and ANSI/TIA-607.

28: That Completes This Lesson.

Malis Vitterfolk
Captain


Malis Vitterfolk
Captain

PostPosted: Fri Jan 29, 2021 11:59 am


4.1 Horizontal Designs - Standards

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Welcome to Horizontal Designs - Standards. In this section, we will deal with the standards-based enterprise horizontal channel design. Design standards provide minimum requirements for specification. The key standards covering horizontal design are covered in ANSI/TIA-568 for North American, ISO/IEC11801 (International) and CENELEC EN50173 for Europe.

2: Horizontal Channel.
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Let's ensure we have an understanding of the basics first, as this section will only show the upper schematic-style graphics, although we can see here how the design relates to the components as shown below them. The example shows the maximum recommended channel connector count of 4. So, the first thing to notice is that the connector at the equipment at either end is not included in this number. There is insertion loss at the end connectors but it's taken into account within the network interface design. 'C' in the graphic indicates a mated connector, typically a plug to jack that many would know as RJ45. Other connector type options are possible though as we will see.
Remember the horizontal channel can also be fiber based but this is still fairly rare in commercial office space other than in data center environments. Looking along the top graphic, from the left, we can see the equipment cable shown as half pink and half blue, which infers this can be cord (stranded - flexible multi-wire) or cable (solid conductor). It is worth considering here for a moment the pro's and con's of each type.
Stranded conductor is more flexible and places less strain on its terminated connector interface when handled. Solid conductor generally exerts lower attenuation, so it is good for longer runs. As we will see, standards recommend a maximum of 10 meters of stranded in the channel design, otherwise any attenuation deficiency will need to be taken into account for the overall channel length. We can also see the that the equipment end of this cable has a modular plug. But, the other end is terminated to the rear of the purple panel (1) and directly punched down.

3: Horizontal Channel.
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The cord between panels 1 and 2 is a double-ended patch cord (usually stranded). In most cases, this cord will be terminated at each end in a modular plug. However, depending on the type of administration hardware (patch panels) being used, the plugs may be proprietary, for example 110-type or some other style. So, note that the standards only specifically specify the modular plug/jack style for copper at the Telecommunications Outlet (TO). It's also the connector of choice on most active hardware at either end.
Alternative connector styles still need to comply with standards-based performance specifications. Alternatively, in the case of low performance connections, for example traditional voice or BAS applications, administration patching may even be completed using jumper wire, but this is becoming rarer as application performance increases.
The horizontal cable indicates a solid-conductor cable. It is terminated directly to the 'blue' distribution field panel (2) and to the CP to the right (3). In this diagram, this is the Consolidation Point (CP) position. Moving further to the right, we can see a CP cable, again shown in pink/blue, meaning it can be solid or stranded. But, as we will see, some standards require solid-conductor cable for this.
Finally, the cord to the right connects the TO to the terminal equipment. Again, this is usually a stranded-conductor cord, with a modular plug on each end. You can now picture what we are looking at when we see these channel diagrams in the graphics.

4: Cordage Reductions.
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ISO, CENELEC and TIA have design models for the horizontal copper channel, with the CENELEC and ISO models being virtually identical. So, for the rest of this lesson where it says ISO, also read CENELEC. There are minor differences between the TIA and ISO channel design.
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Both ISO and TIA recommend the following: The maximum length of the channel shall not exceed 100 m; The maximum length of cords or jumpers should not individually exceed 5 m (the TIA specify a maximum of 5m work area cord); 'H' (the 'fixed' horizontal - Permanent Link) must be no more than 90 m, but may need to be less depending upon the cabling reduction required for excess cordage. TIA further infers that the maximum combined length of all work area cords, patch cords, and equipment cables should not exceed 27m whereas ISO does not have this limit.

5: Cordage Reductions.
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It is important to understand that solid-conductor pairs are used in the majority of horizontal cables. As mentioned previously, these have lower attenuation than stranded cable, which is typically used in patch cords. How much is this attenuation? It depends on the vendor and the construction of the cable but typically, the attenuation of a stranded UTP cable is no greater than 120 percent of that of a solid cable. Shielding a cable will often increase its attenuation, so both ISO and TIA allow a stranded shielded cable to have up to 150 percent to that of a solid-conductor shielded cable.
TIA refers to this as the cord dB/100m versus solid cable dB/100m ratio, which is usually expressed as a percentage and is called the 'de-rating' value. The original standards model allows for 10m of stranded cordage in a 100m channel, but if your design exceeds that 10m, then your link channel lengths will have to be reduced. In today's modern designs where cable managed furniture and partitions, raised floors and large equipment rooms can allow for potentially long runs of flexible cord, it is easy for the total length of stranded cord to exceed 10m.

6: Cordage Reduction Calculations - TIA.
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This diagram is exactly the same as the last but an interconnect direct to the TO, so an example of a simple two connector channel. ISO and TIA calculate cordage reduction in different ways, but the concept is the same. They both start by turning the channel into an all-solid-conductor cable length, as it saves the designer from working in dB's.
Let's tackle the TIA cordage reduction formula first, as its slightly less complex than that of ISO. In the following calculations we will work in meters. It starts not at 100m, but at 102m. The 102m is a combination of the 10m of cord accounted for at a worst case of 120 percent attenuation, so its equivalent to 12m of solid cable plus the 90m solid link cable = 102m equivalent all-solid-conductor channel. The TIA formula is written as C = (102 - H) ÷ (1 + D) where C = the cordage, H = the solid link length and D = the de-rating factor (percentage). D = 0.2 (20 percent), therefore 1 + D = 1.2. Note that we are using a 20 percent de-rating factor, but this varies per vendor. 20 percent, however, is fairly common for UTP cables.

7: Cordage Reduction Calculations - TIA.
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So, let's look at the example in the graphic. Unfortunately, the formula is set up to calculate the cordage C. So, for our example where we need to calculate H, we have to re-organize the formula using a bit of simple algebra to: H = 102 - C (1 + D) where D is the de-rating factor of 0.2 (20 percent more attenuation). TIA allows 20 percent for 24 AWG UTP or ScTP (F-UTP), but up to 50 percent for 26AWG (finer gauge) ScTP cables, which is a de-rating value of D = 0.5. Using the example shown here, H = 102 - 35(1.2) which gives us a solid permanent link maximum of 60m. Therefore, the maximum channel will be 60m plus the actual cord length, for a total of 95m. Note in this TIA formula it assumes that all four standards-based insertion loss connections can exist inside this channel.

If all the stranded cords in the three positions indicated add up to 40m, what length is the Permanent Link (blue field to TO) allowed to be?
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Answer: 54m

10: Cordage Reduction - Practice.
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Even if math is not your strong point you do need to understand how this calculation works. Remember we said earlier that if you add the solid cable maximum length of 90m to the stranded cable length (the equivalent length, as if it were a solid cable) that is 10m, plus 20 percent, that makes the total length 102m. Now any stranded we use in the link, we must add the 20 percent to it, then take that away from the total length of equivalent solid cable (102m). Your answer would have been calculated as 40m plus 20 percent = 48m. The sum now looks like this: 102m - 48m = 54m. This also means the length of the channel is now 94m not 100m. You must always take this calculation for stranded cord performing worse than solid cable into account.

11: Cordage Reduction Calculations -ISO.
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This diagram is exactly the same as the last, an interconnect direct to the TO. Now, let's tackle the ISO version that is slightly more complex. In all honesty, there is not much of a difference, so after explaining this once, we suggest you use the TIA calculation. ISO's suggested calculation accounts for both excessive cordage and the number of connections used in the channel. It starts not at 100m but at 107m. How you get to the 107m is a long story, but in summary it is a combination of the 10m of cord accounted for at a worst case of 50 percent attenuation, so it's equivalent to 15 m of solid cable plus the 90 m solid link cable, plus a minimum of two connectors (as shown in the graphic above) and that makes the 107 m. So, with 107 m as a starting point, and calculating the two connector interconnect model above, we would use the formula H (Horizontal cable) = 107m - 3m - FX. The 3m accounts for an allocated margin to accommodate the 2 connectors in the channel at the blue field and the TO (each equivalent to approximately 1m of solid cable) and 1m for deviation (think of deviation as a safety meter). F = the combined lengths of all of the stranded cordage (remember TIA used C for this in their formula) and X = the ratio of stranded cable insertion loss versus solid cable insertion loss which in the case of many U-UTP cables is 1.2.

12: Cordage Reduction Calculations -ISO.
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Okay, let's try a calculation. If the equipment cord and work area cord total 35 m, the formula will be H = 107 - 3m - (35m x 1.2), therefore 62m. That's the permanent link in this model. So to calculate the channel, add the actual length of the cord to the link (62m + 35m = 97m). You will note this is different by 2m to the TIA calculation, partly because of the allowance for two connectors rather than four, but also because the 107m came from a worst case ratio for stranded versus solid of 1.5. You will get a chance to practice this later, so make sure you have your calculator at hand if you don't already. Now, let's take a look in detail at the design options within the Telecommunications Room and the Floor Distributor, or as TIA calls it - the Horizontal Cross-connect.

13: Horizontal Interconnect.
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Within the Telecommunications Room or Equipment Room that will be serving the horizontal, we now need to consider the connection from the active equipment to the horizontal distributor, the FD (HC). This connection is made in one of two ways: Interconnect or Cross-connect. These are two terms that are of fundamental importance in design so you must be certain that you understand each and the difference between them. It is also worth introducing at this point the concept that there is a standard color code scheme recommended when labeling administration fields. We will go into this in more detail in a later lesson. The color coding scheme for administration systems has been used since the earliest days of copper cabling and has now been adopted across all three main standards bodies: TIA, ISO, and CENELEC.
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The two patch fields we will now relate this to are the blue field which is used for horizontal distribution and the purple field which is used when active equipment is connected at a cross-connect panel. The use of the term 'field' just describes a group of panels. Panels may be positioned in racks, frames, cabinets or may even be wall mounted. The interconnection architecture is an alternative solution allowed when the equipment is located in the telecommunications room with the distribution (blue field). In this design, patch cords are installed between typically LAN equipment ports and the horizontal cabling. The purple fields are eliminated, therefore this architecture requires less space than a cross-connect architecture. Administration can be more difficult and less flexible when larger amounts of equipment are present, so it only suits smaller telecommunications rooms.

14: Horizontal Cross-connect.
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The cross-connect architecture is a design where equipment is terminated on a separate termination field, color coded purple. The equipment ports are connected to the horizontal cabling using patch cords between the purple and blue field panels. Cross-connect design offers the following advantages. The active equipment does not need to be sited in or adjacent to the administration area, therefore it can be as shown here, positioned in an environmentally conditioned cabinet or in a separate room. The active equipment can be made secure, caged or locked off allowing cross-connects to provide the ability to separate active equipment from administration areas. This will also help reduce accidental network outages caused by administration staff activity. Active equipment does not typically have any cable management hardware, so is not as neatly and easily managed as panels. Active panel ports are expensive and will wear with constant use of patch cords.

15: Standards - Cross-Connect.
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So far, we have only looked at a simple horizontal model with two connectors in the channel, the interconnect and the TO. We will now look at a cross-connect model, which is very popular in any sizeable ER or TR. You can see that a cross-connect administration position has been added to the previous example. This adds a third connection to the channel. You will note that the equipment cable here, can be either a solid or stranded conductor type. This cable could be of considerable length, especially if you have an equipment room or data center scenario where the active equipment is in separate environmental or security space. In this instance, we know that stranded-conductor cord is higher attenuation and will need reduction so it makes sense to use a solid conductor cable in this case.
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The pros and cons of solid versus stranded, other than attenuation, is that the solid conductor cord should only be used for 'low-MAC' (Moves Adds and Changes) administration use. The equipment cable area is low-MAC. BAS, data, or voice equipment will be attached to the equipment panel in a fairly permanent manner, and will typically only be re-patched when equipment is replaced or upgraded. So, it is a fairly stable administration area, which is ideal for the use of solid-conductor cords, which have lower attenuation, and usually lower cost, than stranded cords. TIA would use the same reduction formula for this model, as it always assumes up to four connections within the channel, while ISO modifies the formula to allow for this additional connector by reducing the 107m to 106m. The additional purple field mated connection accounts for 1m of solid conductor cable in terms of insertion loss. The adapted formula is shown in the graphic.

16: Horizontal Topology - Home Run.
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There are two horizontal distribution topologies, referred to as Home Run and Zone. The choice between the methods is based on the building characteristics and customer needs. As you will see, Home Run is a simple cost-effective way of distributing horizontal cabling. Zone wiring offers additional flexibility in design, especially useful in pre-cabled multi-tenant environments, false floor or where ceiling-fed power poles are used, allowing floor boxes and poles to be moved or removed easily.
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The graphic shows that with the home run method, cables are routed directly from the serving telecommunications room's FD (HC) to the TO's at the work areas. This method is economical and direct and accounts for the majority of horizontal topology designs to date. This graphic is showing four outlets in each work area.
Note: Recall these standards-based notations: Telecommunications Room (TR), Telecommunications Outlet (TO), and the patch field in the TR. ISO calls it the Floor Distributor (FD), while TIA refers to it as the Horizontal Cross-connect (HC).

17: Horizontal Topology - Zone Cabling & CP.
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Zone cabling is an approved alternative to Home Run cabling. This method is called Zone Wiring or Open Office cabling. It is referenced in the IS11801 standard and is also covered within the TIA/EIA-568 standard. Zone cabling is a useful option for supporting open office work areas. Open office design is now an established practice based on modular furniture, flexible partitions and project workgroups. Similarly, zone cabling is very suitable and recommended for above-ceiling horizontal design. Although this seems to be a more complex channel design and introduces more components and potentially cost into the channel, this can be untrue.
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Zone wiring allows for more flexibility in final TO and equipment positioning, which suits many projects and may reduce costs in the short term. The CP to TO 'extension' can be added at a later stage and removed when not needed. Equipment may even be fed directly from the CP, although as we will see later this then has a different name.

18: Horizontal Topology - Zone Cabling & CP.
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Zone cabling divides horizontal cabling into two parts. First, a permanent section from the telecommunications room FD (HC) to the consolidation point (CP). ISO calls this the CP link. Secondly, a flexible section of cabling run from the CP to the TO's (extension cables). This may be installed in flexible conduit or left individually run. ISO and CENELEC allow for flexible cord (stranded copper) to be used between the CP and TO, but TIA-568 recommends solid cable be used here. The consolidation point establishes a cluster or group of work areas (zone). These work groups can contain maybe 6 to 12 Work Areas although TIA-568 and ISO recommend a maximum of 12 WA's served from a single CP. Determining the serving area of the CP will help the designer lay out the CP locations on the floor plan. Columns, or pathways near a column, are a natural mounting location for access ceiling CPs since they provide a hidden place to transition the cabling from the ceiling to the work area space. Access floors provide the best method for placing CPs since cables can easily be hidden to virtually any location.
Consolidation points must house and otherwise protect the interconnection of the zone and extension cables. The Zone method requires the use of at least Category 5E cabling. At least one vendor makes a 25-pair Category 5E cable. This has some advantages in terms of installation speed and containment space. Alternatively, if you need a higher category, you can pull multiple 4-pair cables to the CP. Some vendors make pre-terminated connectors to modular jack assemblies that can be used between the CP and TO. Alternatively, you can build your own solid or flexible assemblies, using single-ended cords or double-ended cords cut in two.

19: Horizontal Topology - Zone Cabling & CP.
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This graphic is showing another 3-connector channel design, although now it's an interconnect (no purple field to the left) but we have introduced a CP (Consolidation Point). You will note that the CP cable here can be either a solid or stranded conductor type. TIA requires this cable to be solid conductor, but ISO allows it to be a stranded conductor cable. It's a best working practice to use solid-conductor cable, provided the MAC rate is low, which typically it will be as individual floor boxes will rarely be removed from the CP. The standards define the zone cable as 4-pair, Category 5E minimum. The CP cable could be of considerable distance, especially if you have a raised floor environment scenario where the TO is in a floor box.
The TIA reduction formula for calculation remains the same. The ISO formula, as in the previous graphic allows for this additional connector reducing the count from 107m to 106m. In addition, the formula adds an allowance for two different reductions (FX and CY) in case two different cord types are used. One is for the CP to TO and one is for the patch cordage. In reality, it is definitely a best working practice to ensure only cables from a single vendor are allowed in the channel, so we can ignore this if using the ISO formula. You should also notice that a minimum 15m rule has been applied between the blue field and CP. This was introduced into the TIA and ISO standards after the introduction of the 1000BASE-T application, in their 2001 and 2002 revisions. You need to be careful in the application of this rule, as it will also apply in a data center design where you may be cabling cross-connect to cross-connect within the computer room.
Remember, TIA and ISO allow up to twelve Work Areas to be supported from a single CP. Standards do not allow the CP to offer a cross-connect. It has to be an interconnect, as a cross-connect would take the connector count to potentially five. In other words, as an example, a modular plug is connected into a jack at the CP, so the TO cannot be also terminated at the CP and then patched. There is an exception for this in BAS design, where a cross-connected HCP (Horizontal Connection Point) can be created to serve a BAS coverage area. This is a specialized design topic that is addressed in the SP7700 Cabling for Intelligent Buildings course.

20: Standards Cross: Cross-connect & CP.
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We can see here the full four connector horizontal design envisioned by the standards. Let's use this graphic to stop and take stock of what we have learned so far in this part of the lesson. We know it makes sense to use solid conductor cables for the equipment cable and CP cable. In fact TIA requires it. We also know that we need to allow for the additional attenuation of stranded cordage, but ONLY if the total cordage in the design exceeds 10m. TIA uses one formula and ISO/CENELEC uses another, but there is not much difference between them. We have learned that there are not only maximum distances, but also a 15m minimum distance between the blue field and the CP.
Incidentally, it is worth pondering at this point: are all these distances the physical length of the cable or the electrical length of the cable (tested pair length)? Before we answer that, you may ask, are they not the same? The answer to that is 'No', because the electrical (and tested) length will be looking at the length of the pair, not the length of the cable jacket. Obviously the length of the twisted pair will be longer than that of the cable jacket. The answer to the original question is that cable jacket length should be used. This may seem a bit odd, but as different cables, vendor designs, and pairs will vary enormously, not to mention testers, the physical length is always going to be on the safe side.

21: Standards MUTOA.
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A MUTOA is a Multi-User Telecommunications Outlet Assembly and is defined in all of the standards. Why define the term MUTOA then? Why is it not just a group of TO's? The reason for that is that designs in modern buildings often have to cope with open plan offices and desk arrangements that are away from fixed building positions - often as a pier or a wall, as in the graphics. So far, we have said that a Work Area cable length is restricted to 5m, but with modern cable-managed furniture or partitions, this can be safely extended. This extended cable will be a stranded cord, as it's a high-MAC area, therefore channel reduction must take place.

22: Standards MUTOA.
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So, let's be clear on the differences between this and a CP. A CP, by standards definition, does NOT attach directly to terminal equipment, it connects to a TO. A MUTOA is a multiple TO and connects directly to the terminal equipment but cannot be connected to the FD via a CP. A CP, by standards definition, can be below a floor or above a ceiling (providing plenum rules are applied, if required). So, it may be considered a 'technician' patching position. A MUTOA, like a TO, is a user-patchable position, so it should be 'visible' and easy for the end user to access. As far as standards are concerned both the CP and MUTOA should be fixed in position to the building structure.
In some cable-managed furniture you can install a TO, so if we placed a TO here, what would that make the MUTOA position? That's right, it would turn the MUTOA, by definition, into a visible, user patchable Consolidation Point (CP).

23: That Completes This Lesson.
PostPosted: Fri Jan 29, 2021 1:36 pm


4.2 Horizontal Designs - SYSTIMAX Components

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Welcome to Horizontal Designs - SYSTIMAX Components.

2: Copper Horizontal Solutions.
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Let's start by looking at the SYSTIMAX components used in the horizontal. Remember, we will look closely at patch panels and cords in a later lesson, Administration, but we will consider them in terms of design in this lesson. SYSTIMAX SCS offers a number of options for the horizontal with four copper and three optical fiber solutions. The type of solution provided depends largely upon the customer's present and future requirements. More than one solution may be included in the horizontal design. It is common to mix for example, copper (LAN) and fiber (SAN - Storage Area Network) in a data center, or copper in the offices and fiber in the factory, or maybe a higher-specification office copper solution and a lower-specification BAS solution in the same building. The copper solutions are based on a group of associated components, each matched to ensure the overall channel performance that will meet or exceed both standards requirements and the extended SYSTIMAX performance guarantee.
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Applications are forward-compatible with a solution. In other words, 100BASE-TX can run on the PowerSUM system through to the GigaSPEED X10D solution. Applications are not necessarily backwards-compatible. For example, 10GBASE-T will not be assured to run over 100 meters on anything other than GigaSPEED X10D, as you would expect.
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You can intermix SYSTIMAX copper components within a channel, however if you do this, the channel performance assurance takes on the lowest component category and class within the channel. This may seem obvious, but remember that every component is highly tuned to a given channel and positioning it into another set of channel components can often produce unpredictable results. So, this in itself is a challenge for some vendors. Because SYSTIMAX has total control of all of the components within the channel this can be assured, although realistically, the most common occurrence of intermixing components in a channel is the use of lower-specification cords to run a lower-specification application, for example voice.

3: Copper Horizontal Solutions.
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The PowerSUM solution performs well above the Category 5E/Class D standards and will provide a level of performance suitable to some, but not all, applications. A PowerSUM solution may be appropriate when a customer is only considering using lower-specification applications or taking a shorter-term view on the building or investment, but is easily sufficient for any BAS infrastructure.
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GigaSPEED XL offers performance well beyond that of Category 6 standards with longevity and ROI (return on interest) for applications to 1000BASE-T, and additional design flexibility ideal for certain projects, such as pre-cabled multi-tenant building spaces. Category 6 is now the minimum recommended by ISO 11801 for new office installations.
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GigaSPEED Xpress is specifically designed to support smaller data centers, as it suits the high density, short distances, and flexibility in design that some data center containment infrastructures require. It supports 10GBASE-T up to 60 meters without the need for post-installation mitigation and testing required by Category 6 cable schemes, and benefits from being smaller in diameter than conventional Category 6A cables.
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GigaSPEED X10D UTP, is specifically designed to support 10Gbps Ethernet in the horizontal, using 0 91 series cable. It is a more cost-effective and practical solution than fiber for 10Gbps Ethernet in data centers and building horizontals. It meets and exceeds Category 6A/Class EA and offers the very best in ROI for horizontal design.
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GigaSPEED X10D FTP, is specifically designed to support 10Gbps Ethernet in the horizontal using 291 series cable and exceeds Category 6A/Class EA, and is for those customers who have a strong preference for FTP solutions. It may also be positioned in industrial horizontal applications, where the severe EMI conditions mandate this type of solution. The X10D shielded high density modular plug/panel solution can, like the UTP solution, take advantage of the short cord/channel design flexibility.

4: SYSTIMAX Copper Cables.
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Remember, SYSTIMAX defines the jacket type with a 1, 2, or 3 code at the front indicating: 1= Polyvinyl Chloride (PVC), to NEC code rating CM; 2= Plenum, consisting of Fluorinated-Ethylene-Propylene (FEP)-covered pairs and low-smoke PVC jacket, to NEC code rating CMP; 3= LSZH High Density Polyolefin-covered pairs and low-smoke non-halogen compound jacket, to IEC332, part 3 fire code rating.
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It should also be noted that the PowerSUM 61 series cable is available in a 25-pair version and is Category 5e compliant. This cable is used in some horizontal 'zone' designs and can support 1000BASE-T over a 100m channel.

5: SYSTIMAX Copper Cables.
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The GigaSPEED X10D solution includes a 91 series 4-pair cable which is designed to give channel performance exceeding Category 6A specifications, and in addition has substantially improved alien crosstalk performance by using a unique inner finned jacket design (U/UTP) or shield (F/UTP). All 91 series cables have been specified to 500 MHz, to support high bandwidth applications operating at 10 Gbps. These cables can be supplied with any of the jacket types described earlier.

6: New EU Cable CPR Regulations.
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New EU Construction Product Regulations (CPR) now require cables in the European region to be classified depending on their reaction to fire, resistance to fire and also the release of dangerous substances in normal operation, dismantling and recycling. CPR also designates minimum performance levels for these standards in different installations and location types. There is a specific classification for cable, and it was created to allow harmonization or a common language when referring to the fire performance of cable. It determines seven main classes for cable, each with defined test method and classification criteria. For the main classes D, C, and B2, additional classification for smoke production, flaming droplets and acidity have been identified. The SYSTIMAX range of cables are available in classes from B through to D.

7: SYSTIMAX M Series Outlets.
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There are different types of M-series outlets available. In the horizontal design, these will be required at the TO and potentially at a CP, if included in the design. PowerSUM Category 5e rated outlets are the MPS100E, GigaSPEED XL Category 6, MGS400 while the GigaSPEED X10D are the MGS600. The termination of both MGS connectors is identical and although visually similar the MGS600 version has an aqua circuit board while the MGS400 is gray. The MPS and MGS connectors are available in a full range of colors allowing potential differentiation of networks if required. For shielded solutions the HGS 620 connector should be used and it can terminate to both F-UTP and S-FTP style cables. This connector has a different profile but can fit into an M-series faceplate if required using an adapter. It is worth understanding that standards ONLY specify the type of hardware to be used at the TO position. And, in the TR or ER, only specify hardware performance, not the type or style of connector.

8: SYSTIMAX M Series Outlets.
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Within the standards, there are two configurations for the termination of 4-pair cables. They are designated T568A and T568B. These configurations are common across all standards, including TIA, ISO, and CENELEC. But, globally, the T568B standard is very commonly adopted. The T568B wiring configuration has in the past been referred to as AT&T 258A. The T568A wiring has Pair 2 (orange) terminated on pins 3 and 6, and Pair 3 (green) terminated on pins 1 and 2, while T568B wiring just reverses the termination of the orange and green pairs. Because of the potential for confusion, SYSTIMAX recommends use of the T568B wiring code, but does support both.

9: InstaPATCH Cu in the Horizontal.
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InstaPATCH Cu is available in SYSTIMAX GigaSPEED X10D UTP, FTP and STP solutions as well as GigaSPEED XL UTP. Using the components of these solutions, a pre-terminated, high density, tested, modular connectivity system has been designed that makes installation simple and quick. Ideally used in data centers that need rapid deployment and high performance, InstaPATCH Cu installs in a fraction of the time of traditional methods, allowing data center networks to be up and running much more quickly. The bundling and labelling of the harnesses, with improved cable management and scalable capacity, allows additional harnesses to be ordered as required. Each harness is tested in the factory prior to shipping, thus eliminating the requirement for testing in the field. This solution is ready to install and backed with the 25 year extended product warranty and applications assurance. As InstaPATCH Cu is used most commonly in data center designs, it is covered in detail in the SP8820 Data Center Solutions course, but we will review the panel options in a later lesson of this course.

10: Fiber Horizontal Solutions.
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SYSTIMAX includes three fiber solutions that can be used in the horizontal. OptiSPEED is a 62.5/125 micron OM1 fiber. It supports many legacy applications to 2km but is however bandwidth limited for most modern applications, which restricts the distance to maybe 300m or less and may require the use of special cords to operate high speed interfaces.
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The LazrSPEED 50/125 micron laser-optimized fiber dramatically improves the bandwidth over standard multimode optical fibers. LazrSPEED offers transmission speeds of 10 Gbps up to 550 meters, even further at lower bit rates. Although generally used as a building backbone, LazrSPEED is a preferred horizontal fiber solution and would be considered ideal for data center designs. It offers the best in high-performance, low cost interfacing. LazrSPEED fiber comes in four variations, LazrSPEED 550 (OM4 or ULL OM5), LazrSPEED 300 (OM3) and LazrSPEED 150 (OM2). The third fiber solution is TeraSPEED, an 8/125 micron OS2 single-mode zero water peak fiber that allows the use of the 1265 nm to 1625 nm spectrum, providing relatively low cost Wave Division Multiplexing (WDM) for signaling beyond 10 Gbps.
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In summary, OptiSPEED is only for legacy infrastructure support, typically less than 1 Gbps. LazrSPEED is a laser optimized fiber and offers 10 Gbps support using low cost interfaces, while TeraSPEED offers higher cost single-mode interfacing, but has the potential for future very high speed and long distance applications.

11: SYSTIMAX Fiber Cables (Premises).
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SYSTIMAX indoor premises LazrSPEED, OptiSPEED, and TeraSPEED cables are constructed using 900 micron tight buffered fibers that are suitable for direct termination or splicing. The fibers are surrounded with aramid yarn within the outer jacket, that comes in plenum or LSZH versions, making it ideal for horizontal and riser applications. The outer jackets are standards-compliant color coded with orange for OptiSPEED, aqua for LazrSPEED, and yellow for TeraSPEED. Armored versions, with an aluminum interlocking metallic sheath, are available. These offer additional protection during and after installation, and reduce installation time and costs over that for conduit. Armored cables may be useful in ceiling, raised floor, or industrial horizontal installations.

12: SYSTIMAX Fiber Connectors.
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TIA-568 and ISO both endorse the use of either SC or LC duplex connectors at the TO, although SYSTIMAX's preference is the LC as it offers significant performance benefits, lower loss, higher density, faster termination, and is considered the connector of choice for gigabit-speed applications. The MPO and the LC connector are also most commonly used in data centers. Multimode and single-mode fibers have a cladding size of 125 micron, so both connectors visually appear the same.
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When working with single-mode fiber, laser alignment requires extreme accuracy, so these connectors are more expensive, as their production process has to be extremely precise. The tips of all fiber connectors are radiused to improve return loss and connector mating, which in turn reduces the number of polishing process steps and time to polish. LC and SC connectors are available in single-mode and multimode versions, ready for direct hand polish termination.

13: Universal Qwik II Connectors.
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Apart from conventional fiber connectors, there are also pre-terminated connectors. CommScope's range of Qwik II connectors, which are available in all regions, are pre-polished and designed to be field terminated using basic fiber tools. At a minimum a fiber cleaver is required to cleave the fiber before it is inserted into the back of the connector where a clamping mechanism holds the fiber in place. They are available in ST, SC or LC versions in multimode or single-mode styles. This includes APC single-mode connectors. When used as a part of a warranted solution, terminated on to 250 or 900 micron fiber they are covered by the CommScope 25 year warranty. In addition to terminating 250 and 900 micron buffered fibers, the Universal LC and SC Qwik II connectors can also be used to terminate 2 and 3mm fiber cords. In instances such as these, they are only covered by a 1-year CommScope product warranty but are excluded from the CommScope 25-year system and application warranty.

14: Qwik-Fuse.
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An addition to the Qwik range of connectors are the Qwik-Fuse, which were introduced in the last quarter of 2019. These are pre-terminated connectors that can be directly fusion-spliced onto a fiber cable, so much like a pigtail, without a tail. They have been designed by the main fusion splicer manufacturers, allowing them to fit into both Fujikura/AFL and Sumitomo machines with a very simple 20 second modification. Available in SC or LC in both single-mode or OM5 versions (so backwardly compatible with OM4 and OM3 fiber as well), these connectors are available in kits to terminate onto 900 micron fibers as well as 2mm or 3mm patch cords, depending on the connector type. Further details of these can be found in the download area.

15: Fiber Optic Connectors: APC.
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Another connector becoming popular in equipment rooms is the APC 'angled physical contact' connector. It is used to connect single mode fibers in In-Building Wireless (IBW) applications and for long-haul links, since it offers the lowest return loss characteristics of currently available connectors. In an APC connector, the end-face is polished precisely at an 8-degree angle to the fiber cladding, so that most of a return loss signal is reflected into the cladding where it cannot interfere with the transmitted signal or damage the laser source. As a result, APC connectors offer a superior RL performance of -65 dB, whereas a standard SC connector would be -20 dB. The higher this figure is, the better the return loss. These connectors are only available in SC or LC versions as pre-polished pigtails or in patch cords, and are identified by their bottle green color.

16: ULL Fiber Cable Range.
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Earlier in this lesson we covered InstaPATCH Cu, the SYSTIMAX copper pre-terminated solution. The ULL Fiber Pre-terminated solution replaces InstaPATCH and is different in design. It supports Ultra Low Loss LazrSPEED OM4 and OM5 wideband multimode and TeraSPEED single-mode OS2 fiber.
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Trunk cables are terminated with MPO connectors in either MPO 8, 12 or 24 versions depending on the application required to run over it. All trunk cables are now primarily male, in contrast to InstaPATCH where they were female, and can be ordered in LSZH (CPR rated for the EU region) plenum and riser rated versions. The ULL range of modules are different in both shape and design, making them easily identifiable. There is a wide range of these available and by using the enhanced Method B polarity scheme throughout, this negates the requirement to flip the modules to ensure the right polarity. These modules are designed to fit the new HD, UD and EHD range of fiber panels which we will cover in the fiber administration lesson. There is a ULL solution guide available in the download area of this lesson. Note the ULL pre-terminated fiber solution is not compatible with InstaPATCH.

17: Horizontal CP & TO Hardware.
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In order to mount the copper or fiber connectors at the CP or TO, there is a variety of products that can be subdivided into flush and surface mount faceplates (TO), zone wiring boxes (typically used at the CP), and raised floor enclosures (typically used at the TO or EO - Equipment Outlet, as it's called in data centers). Faceplates vary from region to region. M series outlets may be installed in flush mounted faceplates or in surface mounted outlet boxes with one or more universal openings, or a clip with a shutter providing such an opening. LF clips are used with some European faceplates and also must be used where raised floor box plates or customized metalwork is used at the TO, to suit special applications such as modular furniture. This will ensure that the M series connectors seat correctly and firmly in the metalwork and cannot be dislodged when patching. Ensure when selecting the containment there is sufficient space for the connector bend radius. Standard back boxes should be at least 37mm but note when selecting the containment, the HGS620 shielded connector requires a minimum 50mm backbox to allow for bend radius. This connector also cannot use the angled LF80 clip. M series faceplate can also house fiber outlets using an insert or adapter with the option of either a simplex SC coupler, or one duplex LC coupler that comes with a spool at the rear, offering a minimum 1.5 inch bend radius.

18: Horizontal CP & TO Hardware.
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Larger wiring boxes permit installation in a variety of places, such as under floors, in limited space closets, inside paneled furniture, on walls in plain view, and on shelves. The M224 Zone Box is a slim-line non-plenum unit that holds up to 24 connectors, including copper M series outlets and simplex or duplex fiber SC or LC couplers, in four 6-way panels. Other similar zone wiring boxes, that are larger and plenum rated, include the M36CPP and M48CPP. As we have already seen, there are a number of planning rules for the TO. When planning the CP and work areas, the SYSTIMAX designer should also consider X10D and ANEXT at the CP and TO hardware. When fitting MGS600 connectors on the same faceplate, M series patch panel, including plates in floor boxes, with other modular connectors, they should be fitted with MGS600 HD covers, which can be ordered separately.

19: Horizontal CP & TP Hardware RFE.
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SYSTIMAX Raised Floor Enclosures (RFE) are typically deployed in computer room environments (data centers) at the TO or EO (Equipment Outlet), fit under a 2ft x 2ft standard floor tile and feature two pairs of threaded 19 inch equipment brackets that take three units of rack space per pair. The brackets can be easily pivoted to facilitate equipment installation and cable dressing and lock into position when completed. The enclosures can also be safely installed in an air handling space, as the cables entering the enclosure can be sealed with the included fire-stopping foam strips. If placed in a plenum, they will need to be sealed with intumescent foam.

20: Ceiling Connector Assembly.
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With the convergence of traditional facilities networks with IT onto IP/Ethernet, more connected devices are now being deployed in the ceiling. These range from IP cameras, Wi-Fi access points and in-building wireless systems, LED lighting to sound masking systems and all these devices require wired connectivity. Usually they are installed in difficult-to-access areas and while the industry's preferred method for connecting them continues to be through a patch cord connected to a permanently-mounted RJ45 outlet, in many cases this is not feasible. So this is where the CCA (Ceiling Connector Assembly) becomes a viable alternative. It is available in two different options, either on its own or with a Category 6 or Category 6A patch cord pre-terminated on. A document detailing the termination and applications is available in the lesson download area.

21: That Completes This Lesson.

Malis Vitterfolk
Captain


Malis Vitterfolk
Captain

PostPosted: Fri Jan 29, 2021 2:58 pm


4.3 Horizontal Designs - SYSTIMAX

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Welcome to Horizontal Designs - SYSTIMAX.

2: SYSTIMAX PowerSUM v Standards.
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In most RFQ responses, you will be required to comply with standards, but remember they are only recommendations (although the RFQ may make them a binding obligation to comply) and standards are minimum-based. The following additional flexibility in SYSTIMAX design in the next graphic may require approval from the customer or consultant, but they are supported under the SYSTIMAX warranty. If we compare the SYSTIMAX PowerSUM guidelines to those of the standards, we will notice the following differences. In zone wiring designs, SYSTIMAX also allows the use of its x061-25F, fully Category 5E-compliant 25-pair cable which is application warranted for up to, and including, 1000BASE-T, over the full 100 m channel. CP positions can be moveable, as long as it does not require re-termination when doing so. SYSTIMAX allows for up to 18 WA's to be supported from a single CP whereas TIA and ISO allow 12. This limitation is really to do with it being an 'interconnection' position, which means that unconnected TO plugs will become unmanageable at the CP area. The CP cable connection, at the CP, can be terminated with a plug to jack, OR as a 'transition' connection, whereby an open ended cord may be punched directly to a VisiPatch 360 panel, and still maintain Category 5E application support.
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MUTOA positions can be moveable, as long as it does not require re-termination when doing so. The MUTOA can also be positioned like a CP, if required, below-floor or above-ceiling, etc., as long as the appropriate plenum ratings are observed. The MUTOA area work cables are not limited to 20m and 22m, as in ISO/TIA, as long as the appropriate stranded cord reduction calculation takes place.

3: SYSTIMAX GigaSPEED XL Design.
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GigaSPEED XL produces a uniquely 'matched' channel with guaranteed headroom over Category 6 and forms part of the warranty. This performance level is referred to as the XL7 channel (x071 cable). GigaSPEED XL offers the following significant design benefits. Up to 6 connectors within the channel. This example shows two additional connections at an inter-room link, such as in a large equipment room or data center, where interconnection of cabinets is required and it also serves the local blue field horizontal distribution. The 6 connector count also allows for the potential to use a cross-connect CP position, which is very useful in, for example, multi-tenant buildings and retail point of sale environments. The 6 connections can be positioned anywhere within the channel and there is no minimum CP 15 m rule. Again, particularly useful in data center designs, where there can be multiple connections in close proximity (as shown here). XL designs still limit the maximum channel to 100 m, link to 90 m, and apply reduction for stranded cordage over 10 m. IMPORTANT: It should be noted that to maintain the guaranteed XL7 headroom above the standards, XL designs should limit the total stranded cordage in the channel to 10 m. It's good design to use solid conductor cords where changes are less frequent, ie. from CP to TO and equipment cable to panel in a cross-connect. If your channel requires greater than 10m stranded apply the channel reduction calculation and CommScope warranty the channel to Category 6 not XL performance.

4: SYSTIMAX GigaSPEED XL Design.
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The scenario we have here shows the use of GigaSPEED XL and its advantage with extra connections within the channel. Here we have a training room where the customer will use up to ten PCs in the room. However, the positioning of the PCs in the room will vary, depending upon the course, so the room is locally cabled with 30 connections back to a VisiPatch 360 CP in a cabinet. The ten cables are then run from the room to the FD (HC). In reality you will want to cable some spare. The advantage of the fifth connection here is that in a traditional interconnect CP design, the 30 cables at the CP will just hang loose unmanaged. In this design, patch cords in the CP provide a tidy managed solution. Equally, this scenario could be used in multi-tenant design or retail P.O.S design and many other environments.

5: SYSTIMAX GigaSPEED XL Design.
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In this scenario we can see GigaSPEED XL being used in a data center design that has a secure equipment area within an Administration area, running to a Zone distribution cross-connect. So this is an example of using all 6 connections allowed in the XL Category 6 solution to full advantage. If exceeding 10m of stranded patch cord in the design, the channel length needs to be reduced using the TIA C=(102-H) ÷ (1+2) formula.

6: Design for the Data Center GigaSPEED Xpress.
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Xpress has been designed specifically to tackle data center design and installation challenges. It takes the best advantages from both XL and X10D - design freedom, space savings and no Category 6 mitigation required for alien crosstalk suppression. While traditional cable designs are recommended for only 40 percent fill ratios, the strength of this unique cable design allows users to load cable into cable management pathways at a fill ratio of up to 50 percent with full PoE and Alien Crosstalk capabilities or 9 inch (230 mm) deep without altering the performance of the cables due to crushing. The majority of conduit fill guidelines need to be based on internal diameters and recommended maximum fill of 40 percent for 3 or more cables.

7: GigaSPEED Xpress Data Center Solutions.
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The main advantage of using Xpress cable over existing standard Category 6A cable is the smaller diameter. It provides 500MHz support to 60m and allows for guaranteed 10GBASE-T, in worst case 6 around 1 channel configurations, without the post-installation testing and mitigation required by Category 6 cabling schemes. There is no 15m minimum rule, up to 4 connectors may be allowed in the channel, and there are no minimum patch cord length restrictions.

8: GigaSPEED X10D Design.
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Now, let's look at the design differences for GigaSPEED X10D channel design, both U/UTP and F/UTP.

9: GigaSPEED X10D Design.
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The GigaSPEED X10D solution has always supported worst case installation conditions for alien crosstalk both, in the cable design and at grouped connector locations with modular and VisiPatch 360 panel designs. GigaSPEED X10D is designed to alleviate the two alien crosstalk phenomenon ANEXT and AELFEXT. If you recall, ANEXT (near end) and AELFEXT (far end) occurs between adjacent channels. Multiple signal influence into another cable will result in PSANEXT and PSAELFEXT (also known as PSAACR-F). GigaSPEED X10D meets the requirements for off-site pre-bundling and pre-termination, and/or worst-case installation conditions to 100 meters.

10: GigaSPEED X10D U/UTP & F/UTP 'Design Advantage'.
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This picture shows a typical X10D installation, in this case using a modular panel. Worst case looming (combing and grooming) of cables over the FULL channel is permitted, the worst case scenario for Alien Crosstalk. X10D design rules include: Apply a maximum 4 connections in the channel design; Apply a 5m minimum cable (91B) length for 3 or 4 connector channel and a 3m length for a 2 connector channel; If exceeding 10m of patch cord in the design reduce the channel using the TIA C=(102-H) ÷ (1+2) formula. For SYSTIMAX U/UTP or F/UTP 91B cable, the de-rating is as before with PowerSUM and XL, 0.2 (20 percent) so use C=(102-H) ÷ 1.2. GigaSPEED X10D design does require some minimum cord lengths. But as we have seen, these have been reduced to just 2 meters for equipment and 1 meter for patch cords.

11: GigaSPEED X10D U/UTP & F/UTP 'Design Advantage'.
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There are two ways of running cables - NR and RB. NR stands for 'No Restrictions' Combed (Groomed) and RB stands for 'Restricted from Bundling' or Randomly tied. These were used in design of the original X10D systems to ensure minimum cord lengths are maintained to obtain X10D channel performance over and above the emerging standards. This is now ONLY a design consideration if you are moving to 10G on legacy products, if so consult the appropriate design guideline. Today's GigaSPEED X10D designs using U/UTP MGS600 series information outlets and 360GS10E series cords, and for F/UTP HGS620 series information outlets and G10FP cords, there are no such restrictions, therefore all cables can be combed and groomed if required. There are however minimum distance requirements in the 10G channel and these are the same for both the X10D U/UTP and F/UTP channel designs.

12: GigaSPEED X10D U/UTP & F/UTP 'Design Advantage'.
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It is important to understand that the minimum cord lengths only apply to X10D channels (10Gbps). X10D, PowerSUM, and XL cords of any lengths can be used to support Category 6 applications or lower. But planning should include for 10Gbps migration. The table shown here illustrates the Work Area Channel models. We will look at the data center models later.

13: Figure 1: Example of 2 Connection Work Area Channel.
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The following illustrations of the various channels identify connections from the central equipment to the work area equipment. They show the ANSI/TIA-568 Commercial Building Telecommunications Cabling Standard and ISO/IEC IS11801 Information Technology - Generic Cabling for Customer Premises defined configurations containing up to four connections. These models are also commonly applied in backbone cabling subsystems. Configurations more like the Data Center Channel models (figures 6 - 10) would then be used. As you work through these models, it is a good idea to cross-reference them to the table we have just reviewed using the copy of the GigaSPEED X10D Design and Installation Guideline found in your download area. The most basic Channel Model has only 2 connections and is typically referred to and tested (without the cords) as a Permanent Link. The Horizontal with the cords may also be tested as a Channel. The figure number, in this case (1), refers to the X10D design guideline.

14: Figure 2: Example of 3 Connector Cross-connect Work Area.
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A third connection can support two different channel models, a cross-connect or a Consolidation Point. Figure 2 above shows a cross-connect work area model. At large sites or sites with a high density of work stations or where space constraints might otherwise dictate, the Telecommunications Room can be configured with a cross-connect. The cross-connect is a solution that separates equipment administration from cabling administration, and provides maximum flexibility and protection for horizontal cabling. This configuration is tested with the cords as a channel.

15: Figure 3: Example of 3 Connector Interconnect & CP Work Area.
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Where open office spaces may have a high turnover or where installation may be staged, the horizontal cable can be terminated at a Consolidation Point. This is often done for supporting modular office designs, allowing easy cabling changes from the Consolidation Point (CP) to the TO that follow changes made to the open office space. This configuration is typically called a Permanent Link. It may be tested without the cords as a Permanent Link, or with the cords as a channel.

16: Figure 4: Example of 4 Connector Cross-connect & CP Work Area.
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Figure 4 is an example of a large open office site, where administration flexibility calls for four connections in the channel. This configuration offers flexibility and protection at both ends of the horizontal cabling, providing the advantages of cross-connection in the TR and the flexibility of the CP for modular office design. This configuration is typically referred to and tested (with the cords) as a channel.

17: GigaSPEED X10D.
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Data center cabling is an excellent application for GigaSPEED X10D, allowing data center operations upgrades when 10GBASE-T equipment becomes available. Now let's look at the configurations for supporting the ANSI/TIA-942 Telecommunications Infrastructure Standard for data centers.
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The following illustrations identify various channels between different areas within a data center's computer room. These standards defined configurations contain up to four connections. A connection is where two cabling segments come together, while the connections, as usual on the end equipment, are not counted in the models. You will actually notice, if you compare the models with those of the work area we have just reviewed, there are few differences, as in reality a switch or server replaces the work area terminal equipment, so you are running rack to rack. Let's take a look.

18: Figure 6: Example of 2 Connection Interconnect to Interconnect.
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We start at Figure 6, as we are in step with the GigaSPEED X10D guideline and Figure 5 is not relevant. The most basic channel model has only two connections and is typically referred to and tested (without the cords) as a Permanent Link. The horizontal with the cords may also be tested as a channel. This could be horizontal switch-to-server or backbone core-switch-to-server-switch.

19: Figure 7: Example of 3 Connector Cross-connect to Interconnect.
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A third connection can support two different channel models, a cross-connect or a CP. Figure 7 examples a large site or sites with a high density of switching equipment or where space constraints might otherwise dictate, the Horizontal Distribution Area (HDA) can be configured with a cross-connect. This configuration is typically referred to and tested (with the cords) as a channel. This configuration can also be applied to backbone cabling with a Main Cross-connect (MC).

20: Figure 8: Example of 3 Connector Interconnect with a CP.
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Figure 8 may be used where a site administrator may need flexibility or where the installation is staged. The horizontal cable can be terminated at a CP. It might be used for example to terminate a horizontal bundle at the middle of a row of equipment, and allow the site administrator to apportion horizontal cables between sections of the row as needed. This configuration is typically called a Permanent Link. It may be tested without the cords as a Permanent Link, or with the cords as a channel.

21: Figure 9: Example of 4 Connector Cross-connect to CP.
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At large data centers, the cabling administration is typically consolidated at cross-connects, and four connections would be used in channels. These configurations are typically referred to and tested (with the cords) as a channel. There are two configurations, a cross-connection with a consolidation point and a double cross-connect. The consolidation point configuration (Figure 9) allows for two levels of administration to the server equipment, as in Figure 8 on the previous page, but also provides a cross-connect for the switching equipment. The consolidation point may be useful for flexibility, allocating horizontal capacity to many small customers that must be independently maintained.

22: Figure 10: Example of 4 Connector Cross-connect to Cross-connect.
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Figure 10, showing the dual cross-connect configuration, is a classic backbone configuration. It provides uniform administration and is suited for large corporate data centers. This configuration is also applicable to backbone cabling from the Main Distribution Area.

23: "Design Advantage" Summary.
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At CommScope, we have applied our unique technology to help our customers succeed in the deployment of Category 6A infrastructure. We now offer the shortest channels, backed by our guaranteed performance claims and our design and installation guide. Together, these factors provide customers with the key to the design freedom they have been asking for.

24: That Completes This Lesson.
PostPosted: Thu Feb 04, 2021 11:28 am


5.1 Backbone Design - Considerations

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Welcome to Building Backbone Design - Considerations.

2: Objectives.
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The objectives of this lesson are to calculate the backbone requirements per TR, know the associated standards specifications, understand the engineering required to assure applications will be supported on a given design, determine which backbone architecture to use and evaluate the supporting structures and access required for backbone cable runs. You will take this lesson in four parts. Part 1 is backbone design considerations, part 2, backbone application drive distances, part 3, backbone cable routing and support, and finally part 4, SYSTIMAX-specific backbone components and design advantages.

3: Building Backbone Cables.
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The building backbone is the main feeder cable route within the building. Carrying all signals from the serving telecommunications rooms to the equipment room and an eventual interface to the external network, the building backbone must support current needs and provide for future growth. The backbone design shall use a hierarchical star topology. There shall be no more than two hierarchical levels (you can see the second in the graphic at the IC). The building backbone includes:
1. Cable runs (Primary Backbone) between Telecommunication Rooms and the Equipment Room;
2. Cables between the Equipment Room and the network interface;
3. 'Tie' backbone cables (Secondary Backbone) between Telecommunication Rooms (TR to TR);
4. Tie backbone cables between a Main Equipment Room and a Computer Room (ER to ER).
Take a minute to study this graphic, as we have introduced more patch field colors. Please note the difference in color between the Primary Backbone (1) ER to TR (white) and the Secondary Backbones (4) ER to ER and (3) TR to TR which are gray.

4: Building Backbone Design Steps.
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There are five essential steps to backbone infrastructure design:
Step A. Calculate the riser requirement per telecommunications room. This will require you to determine from the specification or by estimation, the amount of copper and fiber required from each telecommunications room.
Step B. Determine the backbone cable riser routes and distances - ER to TR, ER to ER, TR to TR, and ER to EF. The first step for this is to understand the standards-based requirements for architecture and distance.
Step C. Determine the backbone architecture and administration requirements.
Step D. Select backbone cables and components to support current and future applications. Step B will provide us an approximate idea of which fiber types are likely to perform over the required distances for the given applications. Step C may have an impact on the channel design in terms of splices or administration panels. This step (D) engineers this in detail and combines the fiber type and distance information along with other component losses into a channel design that will assure support for current and future applications.
Step E. Determine the physical support structures required for the backbone infrastructure. This step includes the practical aspects of backbone design, including riser holes, conduits, and containment sizing.

5: Design Step A Sizing - Copper.
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In most instances, you will have some form of specification, for example an RFQ. This may detail such things as outlet density and backbone requirements. In some instances, you may be requested to provide a design based only on building prints. Designing from such limited information is possible, but is likely to provide a limited draft design that will need refining as more information becomes available. For example, knowing the area of the floor space can allow you, using standards-based minimums of 100 sq. ft or 10 sq. m per work area, to provide an estimate of the number of work areas from which the backbone and campus may be calculated using a ratio.
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It should be stressed that the more information available, the more accurate the design will be. Look for information such as: Business type (offices, factory, hospital, hotel, etc.); Active network hardware and architecture; Legacy equipment; Infrastructure performance and longevity expectations; Are telephones VoIP, analog, or digital PBX; Integration of BAS and BAS application detail. These are just a few of the pieces of the puzzle that will help to make this stage of the design more accurate.
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Suffice it to say that backbone design is not an area you should be re-cabling within the lifetime of the infrastructure, so ensure you have sufficient cabling on your design. If you have no input at this stage, as a general guideline in an office environment, backbone design should allow at least 2 pairs per work area as a minimum, but 3 pairs or more may be more appropriate. Remember, this resource will account for the work areas which are calculated at a minimum of 10 sq. m or 100 sq. ft of useable space plus 15 percent. In addition, the backbone may be supporting BAS applications on a basis of one device for every 25 sq. m or 270 sq. ft. Therefore, if you have a TR supporting 80 data/voice work areas and 32 BAS work areas, you will need a minimum of 224 pairs in the backbone. In addition, you will need to consider shared sheath guidelines. Therefore, it would be recommended to at least separate the voice from the BAS, which would make it a minimum of 160 pairs for voice (rounded to 175 pairs minimum) and 64 pairs for BAS (rounded to 75 pairs minimum) for a total minimum of 250 pairs. The use of modular jack panels in the administration areas may require larger backbone pair sizing. The reason is that a decision has to be made as to which pairs of, for example a 2 pair riser assignment, are terminated to which positions on the jack. However this is legacy convention - increasingly today voice is running on IP (VoIP) as is BAS equipment, so copper backbones are mostly fiber driven between ER and TR.

6: Design Step A Sizing - Fiber.
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When sizing and selecting fiber cables, the following rules of thumb are useful. Please note, they are only guidelines. Since each site has its own unique characteristics, a detailed data collection and design process is required. It is important to install enough fiber to support present and future applications that will simultaneously share the cable segment. Take into account the type and number of fibers that each application requires and add spare capacity for future-proofing. Generally, LAN applications require two fibers, while video applications will require one or two fibers depending on whether they are unidirectional or bi-directional. And, don't forget support of BAS, WLAN, and DAS technologies. If calculated based on minimum sizing requirements, a growth factor of between 50 percent and 100 percent is often applied. If not specified, office sizing can be based on an approximate allowance of 0.2 fibers per WA as a starting point. Round up fiber counts to the nearest available cable size.
It's a good working practice to consider deploying multimode and single-mode fibers in the backbone segments of buildings and campuses in the industrial and office environment. This combination will most cost-effectively support present day applications as well as provide future-proofing for tomorrow's higher speed LANs and broadband video applications. Of course these recommendations must be weighed against the application and planning horizons of each customer. The optimal ratio of single-mode to multimode depends on the predicted need to support applications that exceed the capability of multimode. Some vendors would recommend 30 percent single-mode to those customers forecasting gigabit applications in their future. If such applications are in the immediate or near future, then consider higher ratios.

7: Backbone Design Sizing Copper & Fiber.
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Like the two pairs and the 0.2 fibers per work area before, this is a summary for Primary and Secondary backbone cable sizing, if not specified. Equipment Room to Telecommunication Room white field, sizing is based upon the number of Work Areas. Equipment Room to EF green field, cable should not be sized smaller than the incoming central office trunk cable size in pairs and/or fibers. Depending on the spares included in the central office cable and future expansion, the cable may be sized larger.
Separate Computer Room and PBX room tie cables gray field: between these rooms and the main equipment room should be at least equal to the number of ports the hardware can handle when fully utilized.
Telecommunication Room to Telecommunication Room tie cables gray field have two functions, cables may be used to perform the backbone function and must then be sized as in work areas.
Tie cables installed in addition to the hierarchical star structure depend on the projected function of these cables which we will cover next.
Backbone Redundancy: A higher safety level is obtained if two physically separated backbones serve the same TR. High performance copper cables such as Category 6A, could also be used to provide redundancy, providing they are within the 90m maximum link distance. After determining the need for redundancy, design each section the same way as described here for non-redundant backbones.

8: Step B Backbone Redundancy.
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In certain circumstances, for example for reasons of security or reliability, redundancy may be built into a cabling design. This graphic is an ISO/CENELEC based schematic showing one of many possible examples of the connection of functional elements within the structured framework to provide such redundancy. This might form the basis for the design of generic cabling for a building, providing some protection against such hazards as fire damage or the failure of the public network feeder cable. There are many ways to design in redundancy but most are based upon one or a combination of the following: Duplication; Tie (secondary) cables - as we saw on the previous graphic; Alternate routing. Redundant design will vary enormously and be specific to each customer and project. Redundant designs may just allow for alternate patching paths for key links, or it may be linked to the active network architecture to provide load balanced alternate routing and/or automatic redundant path switching.

9: Step B Backbone Distance Copper ISO.
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You need to know the standards-based distance limitations for the backbone. ISO/CENELEC backbone limitations are based upon the following recommendations, divided into copper and fiber. This graphic addresses the copper backbone. For Class D copper cables (100 MHz) and above, the channel must be limited to 100m between equipment. If four connectors are used, then each cable must be greater than 15m in length.
In this table, the vertical axis represents the category of copper components used in the channel. The horizontal axis is the distance that a Class A through Class F application will be supported, following insertion loss of cordage. The backbone cable distance shall be limited by the class of application, and in the case of Class B (1MHz) and above, reduced by 'F' the total length of the cords and 'X' the ratio of cord insertion loss to the backbone (solid conductor) insertion loss (as in the horizontal design model). Applications limited by propagation delay and skew may not be supported if channel lengths exceed 100 m. So, for higher performance data on the backbone, distances are as we would expect, limited to a 100 m channel reduced by the total cordage and a reduction ratio.
Voice is the other main application. This is a Class A (100kHz) application. It is worth noting that PBX voice interfaces vary enormously, with most analog interfaces running long distances but some digital interfaces possibly driving well below 2000 m. So, always ensure you check with the PBX supplier as part of your information collection process.

10: Step B Backbone Distance Copper/Fiber ISO.
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ISO/CENELEC defines the maximum copper or fiber backbone distance (Campus plus Building Backbone plus Horizontal) as 2000m (6,562 ft). Some fiber and some PBX applications may drive the full 2000m, but many will be limited below this and require intermediate equipment within the ER or TR.

11: Step B Backbone Distance - Fiber.
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Standards still defines the maximum enterprise design distance of a fiber backbone as 2000m. As with copper, application interface drive distances may limit this distance depending upon the type of fiber used and of course the number of connections in any channel design. There is much to consider when planning fiber backbones so let's start by reviewing the standards based fiber types now defined as categories. This graphic simply demonstrates the relationship between categories of multimode fiber and drive distance of certain application interfaces.
Optical Multimode OM1, and OM2 have now been aged and are not recommended as they are not laser optimized and as such cannot support the higher speed interfaces often required today in the horizontal or backbone. OM3 and OM4 are LOMMF fibers so optimized for low cost high speed lasers, increasing the available bandwidth. OM5 offers a future for even higher speed applications to take advantage of its additional wavelength specification, being able to support wave division multiplexing in the 850nm to 953nm range. The attenuation of each of these categories is also defined in the standards and we can see here OM5 being slightly lower attenuation at at 850nm.
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Looking at supporting longer backbones and/or higher speeds still the use of single-mode OS1a has now replaced OS1 which was not Zero Water Peak, so unable to support the wave division multiplexing that offers higher speeds on fewer cores. OS1a is designed for use indoors with tight buffer support and OS2, which has been available for a number of years, is ideal for outdoor use and longer distances still due to its lower attenuation specification.

12: Optical Applications to 10G.
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So what distances are supported for fiber applications? There are now a huge number of interfaces available to the designer to cater for backbone design. Distance (Reach) will be a key factor, performance (speed) of the interface today, together with future migration options will be another. How many cores and what wavelength each uses to signal is now a factor, especially beyond 10Gbps, and finally if it's Ethernet or Fiber Channel (FC) you intend to use. So let's take a quick look at typical application interfaces available for fiber.
Backbone support today is likely to be above 10Gbps but we should first include those to 10Gbps which are covered in tables within the ISO and TIA cabling standards as shown here for multimode. We can see there are a number of Ethernet and FC interfaces, running from 10Mbps to 10Gbps, all over 2 cores of fiber at one of two different wavelengths, 850nm and 1300nm. The table shows the maximum recommended drive distance for OM2 non-laser-optimized 50/125 fiber and OM3 and OM4 LOMMF. There are similar tables for single-mode interfaces to 10Gbps, and all will drive 2000m.

13: IEEE Optical Applications up to 400G.
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As adoption of 10 Gigabits is declining, the IEEE has been hard at work in the development of optical applications beyond 10G, spanning from 25 to 400 Gbps. To support the market requirements for relatively low cost transceiver technologies, a number of options have been developed or are in process of development for multimode fiber, up to 400 Gbps to support at least 100 m over OM4 fiber.
The SR suffix is used to denominate "Short Range" for multimode applications. Single-mode options up to 400 Gbps have also been defined, with some of the newer alternatives reducing the distance support to 500 m in order to cover the requirements of hyperscale data centers, while reducing the cost of single-mode transceivers. The single-mode suffixes include LR for "Long Reach" 10 km specifications, ER for "Extended Reach" 40 km specifications, and the more recently introduced FR that stands for "Fiber Reach" (2km) and DR for "Data Center Reach" (500 m).
Duplex options highlighted here in green are generally preferred by customers in order to minimize the fiber cabling requirements, and duplex options have been defined for both multimode and single-mode.
Parallel options, highlighted in brown here using more than two fibers have also been defined for multimode and single-mode. This is in order to increase data rates by using multiple pairs simultaneously. The SR4 suffix is used to denominate the use of 4 fiber pairs in multimode applications. For single-mode, although the numeric suffix was originally used to designate the number of wavelengths for multi-wavelength applications, the numeric suffix is now starting to be used to designate the number of pairs, such as DR4, designating 4 pairs for 500 m Data Center Reach.
Wave Division Multiplexing, highlighted in gray has been defined for single-mode variants for some time already, such as 10 km Long Reach four wavelength LR4, and has most recently been defined for multimode with a two wavelength objective for 400 Gbps.
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Additional optical applications have become available in the market, including options to achieve extended reach over installed multimode fiber for 25, 40 and 100G. Additionally, the Fiber Channel (FC) specifications continue to evolve towards 128 Gbps on multimode and single-mode. Wave Division Multiplexing technologies enable the support of 40 and 100 Gbps Ethernet applications over duplex fiber, and extended versions of serial and WDM applications are available to deploy over the installed base of multimode. Parallel and WDM options are also available for single-mode.

14: Step C Backbone Fiber Architecture.
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So far in this lesson, we have looked at Step A - sizing the backbone and Step B - determining the backbone routes. Step B provided us with an initial look at how standards define backbone distances. Before we get on to the serious design engineering required to assure applications can be supported on our fiber backbone, we need to complete Step C, which requires you to determine the backbone architecture and administration. This is necessary BEFORE the serious design calculations take place, because backbone architecture and administration will impact the numbers of connections and splices in the channel design.
IS11801, EN50173-2, and TIA568.1 all define backbone architectures for fiber from the Equipment Room Distributor (BD or what TIA call the MC) potentially all the way through to the Terminal Equipment (TE) in the Work Area. TIA used to specify a simple maximum distance for this, restricted to 300m or 984 ft, but like ISO and CENELEC, have in TIA568.0 moved to interface applications-based distances. However, the horizontal should be no more than 100m from the FD to the TE.
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The above graphic is a compact version of the standards schematic. It should be noted that the TIA model allows the interconnect or splice to be placed outside of a TR inside a smaller suitable telecommunications enclosure. In reality fiber all the way to the desk as this shows is a fairly rare event in office environments. However, for data centers it is common. It is also common in industrial designs where the above models may well be implemented.
In the majority of designs, fiber is placed between the ER and the TR and not out to the work area. However, let's just look at the three options. The first thing to note is that the ER area offers the standard option for a cross-connect at the equipment to riser position. The TR is where the three options are visible.
1. 'Patched' combined channel (a fiber cross-connect to the horizontal), this offers a flexible administration position, but will add additional attenuation through connections. It does allow the potential for active equipment to be placed within the TR, thus dividing the channel.
2. 'Spliced' combined channel (the option for an interconnect or permanent or re-useable splice), this offers what may be a practical transition from riser to horizontal fiber and reduced attenuation, the interconnect or re-useable splice may provide additional infrastructure flexibility.
3. 'Direct' combined channel (pull-through directly to the work area) offers reduced costs, providing the access allows for easy installation and reduced channel attenuation. But, it has no flexibility in terms of administration other than at the BD (MC). Moving to the Work Area, the horizontal fiber can be terminated in an optional CP or directly to the TE. Let's try to visualize this standards-based graphic in place in a building.

15: Step C Backbone Fiber Architecture.
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To briefly review these architecture options, an example of the hierarchical star architecture is shown in both positions here. It is a two-level star topology with cross-connect facilities in the ER, and in a TR on each floor. It provides maximum location flexibility for LAN electronics, allowing both distributed placement in the closets or centralized placement in the main equipment room. This design is compliant with both the IS11801 and TIA-568 standards.
Single point administration, shown here, is a single-star topology with a cross-connect located only in the equipment room. All links run from the equipment room to the work area in either a home-run design, where the cable is pulled through the closets in one continuous sheath, or by using an interconnection or splice in the closet. This streamlined design optimizes the installation for centralized equipment in the ER and reduces the cost of the cabling, electronics, administration, and maintenance.
The work area cabling can optionally include a CP offering zone cabling. Work area cabling shows two work areas cabled from the single Zone CP box. The CP is typically an interconnect.

16: Step C Backbone Fiber Architecture.
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Finally, we need to consider that in some designs it is economical, practical or desired from an administration point of view, to run the backbone cable to more than one TR from an intermediate cross-connect. This is common when cabling horizontally large sites such as hospitals, universities, industrial sites or where multiple cables share a common route to the BD (MC). The additional administration position may optimize the sizing of the tie or backbone resources. Alternatively, it may provide a splice position. Either way, logically the backbone is still a hierarchical star between the TR and ER.

17: Building Backbone Design Steps.
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In part 1, we learned to:
A. Calculate the riser requirement per telecommunications room.
B. Determine the backbone cable riser routes and distances - ER to TR, ER to ER, TR to TR, and ER to EF.
C. Determine the backbone architecture and administration requirements, point to point, or intermediate.
In part 2 we will continue with step D, selecting backbone cables and components to support current and future applications. This step engineers this in detail, looking at both copper and fiber. The fiber topic combines the fiber type and distance information, along with other component losses, into a channel design that will assure current and future applications.

18: That Completes This Lesson.

Malis Vitterfolk
Captain


Malis Vitterfolk
Captain

PostPosted: Thu Feb 04, 2021 12:52 pm


5.2 Backbone Design - Application

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Welcome to Building Backbone Design - Applications.

2: Copper Backbone.
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Let's start with the engineering considerations required for copper backbones. We have already discussed copper backbone design in terms of sizing and topology and have seen that distances for voice backbone applications may be to 2000m, but this will depend upon the choice of switching equipment and signaling systems. BAS backbone support will vary enormously and may be proprietary, but with voice applications and modern IP-based BAS applications moving onto the LAN, copper-based LAN backbones should be specified using high-performance cables, such as Category 6A which will in turn limit them to 90m links and 100m channels. So, fewer multi-pair backbones are being specified, but let's just consider the use of multi-pair cables in a backbone in case your design requires it.
If you recall, when we were sizing the riser cable in step A, we were warned that we needed to consider which signals can share the same sheath or binder group, as this will impact the size of riser cable. When considering signal compatibility, cables of greater than 25 pairs, each individual 25-pair binder group has essentially the same electrical characteristics as individual 25-pair cables. View each 25-pair binder group in the multi-pair cable as a separate 25-pair cable (sheath). Therefore, incompatible signals may be transmitted within the same cable by isolating them within separate binder groups.

3: Copper Backbone.
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Some shared sheath guidance can be found in IS11801 and TIA-568 standards, but it is limited due to the complexity and variation of the topic. Some vendors do produce detailed mixed signal (shared sheath) guidelines. Issues to consider before sheath-sharing strategies can be successfully deployed include: transmit amplitudes, signal levels, robustness of protocols and receiver sensitivity. As a best working practice, consider the following.
Applications with different frequencies tend not to interfere with each other. The majority of voice applications (analog and digital PBX and key system circuits) will co-habit within the same mixed sheath. A 25-pair Category 5e binder group can support six 1000BASE-T applications or twelve 100BASE-TX applications. No signals with significantly different power levels should be placed within the same binder group. And finally, do not mix unbalanced (usually legacy) systems with balanced signalling systems.
In short, it is good design practice to size copper backbones to allow for differing applications to run on different multi-pair binder groups and the administration (panel design) should also consider the management and maintenance of this objective.

4: Fiber Backbone.
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Increasingly, today's backbones are moving towards fiber, both for distances and application performance. So, let's now look at the more complex environment of fiber channel design and engineering. We have seen that TIA, ISO and CENELEC provide some application distance guidance.
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Selection of the fiber media will be based upon the bandwidth, those applications to be supported now and in the future, the distance, the topology and the cost of interfaces. We discussed the implications of the latter in an earlier part of the course and we know that multimode interfaces are less expensive than single-mode. This is very significant in horizontal designs, such as in a data center, where hundreds or thousands of interfaces are required. It may be less significant in backbone design, especially in the campus where fewer links are the norm.
Remember you need to consider the design's longevity so it supports current and future planned applications, for example 25GB or 40G Ethernet today and 100GB or 400GB Ethernet in the future, may be the objective. This, combined with the backbone distances required and interface costs, will help you decide which fiber and connectors are going to be used. We discussed such applications in the standards section of this course. Remember, unlike campus, backbone distances within the building are generally fairly short.

5: Fiber Backbone.
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So at this point in the backbone design you or the specification has selected the fiber type to use, the appropriate or practical backbone architecture between rooms, the patching/connectors and any splicing positions, and you have worked out the physical distances for the backbone run along the containment. So the next step is to make sure that the proposed applications such as 10GBASE-SR will operate over that fiber media through that number of connectors and over that distance.
The answer to this is not quite as simple as you may think, as the application drive distance is affected by the media it is running on and amount of attenuation in the channel which is a combination of the losses in the fiber, connectors and the splices. This total is referred to as the power budget for the channel. It can be estimated in advance at the design draft stage and there are two reasons why this is an essential part of the design process:
1. It helps ensure that the proposed channel design does not exceed the power budget supported by the standards for the chosen applications channel. In short the application should work and be within the acceptable error rates.
2. It serves as the benchmark, to ensure that the 'as installed' channel is within the 'as designed' power budget limits. So it is the reference point for post installation testing.

6: Standards Based Loss Allowances.
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Estimated power budgets are required to predict the performance of the installed components and to provide a benchmark for testing. These tables show the worst case loss allowances used by ISO and TIA but note they offer different loss allowances on their fiber but the same for connectors. Note that both quote cable attenuation in dB per Km (1000m) and that loss differs depending upon the wavelength. This figure can be used pro-rata. Hardware attenuation offers both insertion loss and return loss figures for connectors and splices. Insertion loss is used in any channel attenuation calculation while the return loss is a factor for vendor connector and termination relevance. You will note the both the mated pair connector and splice allowance is fairly generous especially as it includes both fusion and mechanical splices.
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TIA offers a suggested channel calculation: Maximum Length (km) = (Maximum Channel Attenuation minus [(number of connector pairs x 0.75 dB) plus (number of splices x 0.3 dB)] divided by the cable attenuation coefficient. The maximum channel attenuation is taken from a TIA table which relates to each application, and a dB loss figure for either multimode or single-mode fiber.

Question:
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Answer: (3.5dB/1000m) x 300m = 1.05dB and 2x 0.75dB = 1.5dB
1.05dB + 1.5dB = 2.22dB

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Answer: (3.0dB/1000m) x 500m = 1.5dB and 6 x 0.75dB = 4.5dB
1.5dB + 4.5dB = 6.0dB

11: Step D - Drive Distance Assurance.
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So now we have calculated the power budget for our design draft we need to know for a given application if it's acceptable and what drive distance is supported, and for that you have a few options: You can visit the standards application tables found in TIA568.0 or ISO's IS11801. The TIA tables provide columns of applications, each showing a channel attenuation in dB and the supportable distance in meters and feet. In the column entries it includes for OM1, OM2 and 850nm laser optimised OM3 and OM4. There are separate tables for OS1 and OS2 single-mode fibers.
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Similar tables are available in the ISO and CENELEC standards. Alternatively the solution vendor supplying the fiber may provide their own tables. Test equipment manufacturers can test channels for given application compliance but of course it's too late by then if it fails, so application drive distance assurance must be completed at the design draft phase.

12: That Completes This Lesson.
PostPosted: Thu Feb 04, 2021 2:19 pm


5.3 Backbone Design - Routing and Support

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Welcome to Building Backbone Design - Cable Routing and Support.

2: Building Backbone Point to Point.
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In designing the backbone segment, it is important to be clear as to what splicing strategies to use. There is one common way and two alternatives to run backbone cabling from the ER to the TR and connecting hardware on a given floor. Point-to-Point, known as Direct or Home Run, which is the recommended and common method, or alternatively Branch Splice or Intermediate Cross-connect.
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Although the following illustrations only show copper backbones, the three options mentioned may be applied to fiber backbones as well. Point-to-point termination, shown here, is the simplest, most direct method. It involves selecting a cable that has a sufficient number of copper pairs or fibers to support the communications needs for just one telecommunications room on one floor. That cable is then run from the equipment room, through the backbone shaft and terminated on the connecting hardware in the designated telecommunications room on the floor. Consequently, the cable length is a direct function of which floor it has been assigned to and the distance of the terminating telecommunications room from the backbone shaft. This takes into consideration how high above the equipment room the particular floor is and the distance along the floor for any lateral run.
The major advantages of point-to-point termination are that it allows for smaller, less bulky and more flexible cables in the backbone and that it eliminates the need for expensive splicing. A disadvantage is that a greater number of cables need to be pulled through the building backbone shaft.

3: Building Backbone Branch Splice.
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As the name branch splice suggests, a large feeder cable, having the capacity to support several TRs or floors, is run within the backbone. It is spliced so that cables of smaller counts are routed from the splice case to each TR or floor and terminated on the target connecting hardware. This type of backbone design can be applied only to Category 3 and to fiber backbones, as splicing is not available for higher categories of cabling. There are two major variations for this kind of splice: single-floor and multi-floor.
Single floor splicing is used when the splice location is planned only as a pass-through point for cable running out to telecommunications rooms; in other words, it has no connecting hardware of its own for terminating TOs. A cable with sufficient capacity to support the needs of all telecommunications rooms on the floor is brought up to the floor through the building backbone shaft. Installers then use an appropriately sized splice case to join the main cable to smaller cables running to the telecommunications rooms. In high-count fiber backbone designs, this method may be used to connect 2- or 4-fiber work area cables to higher fiber count cables run in the building backbone shaft.
Multi-floor splicing is normally used to support a group of floors. A main cable is run up to a midpoint. Installers position a splice case within the telecommunications room and then use it to join the main cable to a number of smaller cables, which are run down to the floors below and up to the floors above. Branch splicing may occur in very tall buildings or large flat sites such as industrial, hospitals, and universities, where numerous cables are all heading to a single ER and follow the same route, at least for the final stages. In general, best working practice would rely on the straight run point-to-point termination strategy when designing a backbone. Use the branch splice only where cost comparisons indicate that it is cost effective.
The only sure way to decide which strategy is best for a group of floors is to know the building's communication requirements and configurations and to run comparative cost projections on materials and labor. Once the splice point is passed, the point-to-point-terminated cables are run to all the other floors' target telecommunications rooms.
Note that the backbone telecommunications room on the middle floor may be doing double duty: splice location and telecommunications room. The advantage of branch splicing is that overall, fewer feeder cables are needed within the building backbone shaft. This may entail some space savings. Therefore, under certain conditions, branch splicing may be less expensive than point-to-point termination.

4: Building Backbone Intermediate Cross-connect.
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We saw this diagram earlier in this lesson, as we had to consider the impact of the design on additional attenuation losses in the channel. When there are multiple TRs on a floor, it is sometimes desirable to administer all of the horizontal cables from a single location. In this case, tie backbone cables are installed between the telecommunications room with administration and the other TRs on the floor. The telecommunications room with administration now becomes an Intermediate Cross-connect (IC) which serves as the primary administration point for the entire floor.
At the IC, pairs from building backbone cables, which are terminated on a white field, are cross-connected to pairs in tie backbone cables, which are terminated on a gray field. At a remote TR, pairs from a tie backbone cable, terminated on a gray field, are cross-connected to pairs in horizontal cables, which are terminated on a blue field. The IC field could be user administered with patch cords or spliced either permanently or semi-permanently (technician reconfigurable).

5: Calculating Riser Access.
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In the lesson on architectural considerations we covered the standards recommendations for riser sleeves. But that was before your cable design had taken place so now you need to check that they are sufficient for your proposed cable distribution. So once the size and quantity of backbone cables and a splicing strategy have been determined, you will need to determine the number of 100 mm (4 inch) floor sleeves or lateral conduits needed to accommodate the backbone cables.
The quantity of floor sleeves and lateral conduits needed is based upon conduit fill percentages. Good engineering practice limits the conduit fill for 3 or more cables to 40 percent. Considerations such as fire-stopping and cable pulling effort also dictate some limit on cable fill. Fire stop material swells in the presence of heat to fill in the area exposed by melting cable jacket to prevent fire from spreading from one side of a floor or firewall to the other, through the conduit opening. If the amount of fire stopping material is insufficient to fill the void because of excessive cable fill, then fire will easily pass through the firewall.
The information in the following tables is provided to assist you in determining the number of 100 mm (4 inch) floor sleeves or lateral conduits required to accommodate the backbone cables. Remember, your design must conform to local and national codes. However, common to all design is the requirement to size the riser pathway. This will be unique to your design, in terms of cable quantities, cable types, and cable diameters. So, you must determine the relevant riser access size required. The Riser Calculation Table shown here, can be found in your download area. The table can be used two ways. 1. Convert a cable's Outside Diameter (OD) to cross-sectional area. Multiple cables of different types and diameters can then be added together to establish the total cross-sectional area required by the cables. 2. Allowing a 40 percent initial fill, the table can be used in reverse to calculate the OD required of the sleeve.

6: Calculating Riser Access.
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At all times, follow national and local codes for fill. This shows the TIA-569 (and US NEC) maximum fill requirements. Notice that the smallest fill is for 2 cables. This is related to the oval shape that two cables make inside the conduit as opposed to one, or three or more cables. The cross-sectional area in the tables is calculated from the formula ¼ π d sq., or as it's shown in the table, 0.79d sq.) where 0.79 is π divided by 4, rounded up. Let's look at an example. Then you can try a calculation yourself.

7: Table 2 Maximum Occupancy Tables.
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Various standards offer conduit tables for EMT (Electrical Metallic Tubing) and RMC (Rigid Metal Conduit), that may be useful. These tables, like the example above, have pre-calculated the maximum occupancy of the cables (the space allowed for cable cross-sectional area). So, once you have calculated the total cross-sectional area of all cables in the riser, compare this to the figures here for the appropriate number of cables: 1, 2 or '3 or greater'. Then, choose the size of conduit or riser hole that is greater than your composite cable cross-sectional area.
If you use any such table, ensure that the inside diameter of the conduit or riser hole is equal to or greater than that expressed in the internal diameter. If the total cross-sectional area of our riser cables is 3,167 sq. mm (4.94 sq. inch), then to achieve a maximum fill of 40 percent we would need a 103 mm (4 inch) conduit or hole. These tables are essentially for conduit. But, riser access is usually only via the floor slab, so is relatively short - probably less then 60 mm (2 ft). So pulling friction will be minimal and hence the tables will be very conservative.

8: Table 2 Maximum Occupancy Tables.
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We will now do some fiber backbone sizing. You will need a copy of the Riser Calculation Tables from your student download area. You will need a calculator and note paper. In reality, you would also need the product guides or specification sheets for the each of the cables you are going to use in the backbone, as these should provide the cable diameter. But in the following exercises, we will provide you with example cable diameters.

9: Conduit Fill Considerations.
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Let's determine if nine 100-pair voice cables will fit in a single 100 mm (4 inch) conduit. Look up the diameter of a 100-pair 2010 cable. It is 20.574mm (0.810 inch). Using the diameter to area conversion, Table 1, look at the diameter (mm) column and you will see a diameter of 23mm as being closest. Always round up throughout. Using the 23mm figures, this makes the cross-sectional area of each cable 416 sq. mm. Multiply this area by the nine cables = 3744 sq. mm. Now move to Table 2 and the 'maximum occupancy column for 3 or more cables (40 percent fill)'. Find the nearest square mm to 3744 which is 5194 and running across to the left, shows a 5 inch (129mm) conduit/riser hole, will provide sufficient space for the cables.
Alternatively, use the square area of 3744 sq. mm (40 percent fill) to calculate 100 percent. For example, 3744/40x100 = 9360 sq. mm. Then, use Table 1 square area in reverse to establish the interior diameter of the conduit/hole required. You will need to round up to the next conduit size. Note: Never multiply the diameters of the cables and then calculate the cross-sectional area. Whichever of these ways the calculation is made, it shows a 5 inch core drill will be required. As the most common core drill sizes made through buildings is 100mm (4 inch), at a minimum two 100mm 4 inch holes will be required. It will pay dividends then to take time and make these calculations at the start of the project rather than guess and get it wrong, with the installation engineers complaining from site that an additional core drill is required.

Question:
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Answer: 2
Diameter = 16.1mm (.63in) -> 253 sq. mm (0.39 sq. in)
20 x 253 sq. mm (0.39 in) = 5,060 sq. mm (7.8 sq. in) -> 129mm (5 in) hole -> 2x 4 in holes

12: Backbone Cable Handling.
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Another practical consideration of backbone design is to ensure when ordering that sufficient information is obtained to manage the cable on site. Backbone and campus cables can be large. Therefore, the designer needs to take into account: Weight of the drum; Width; Diameter; Size of the arbor hole. This information is best obtained from your distributor as cables are often re-spooled from the original manufacturer's shipped drums.

13: Backbone Cable Selection.
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Finally a note about the selection and construction of backbone riser cables. In an enterprise office design the building backbone may run horizontally or vertically. We know that riser (vertical) backbones are often short runs with maybe just 3 to 5 meters between floors so between ER and TR.
As we have seen the selection of copper cables will depend upon the type of equipment and interfaces you are supporting but it's perfectly possible to service a large number of floors using 100m channels using high performance 4 pair copper cables which may reduce interface costs or provide low cost backup routes. Multipair cables were the traditional copper cable for the support of PBX applications but with VoIP, demand for multipair in designs is reducing.
Fiber is common in backbone designs, OM3 and OM4 offering the best advantages of low cost interfacing and high performance quite often. When calculating the lengths of cable required it's important to allow for handling and termination, especially with fiber. A good working practice is to allow a minimum of 3m spare at either end. The handling of fiber as it's pulled can cause damage internally that will impact performance so it's a good practice to remove 3 meters of the handled fiber end before termination.
Fiber termination and spicing also requires maybe up to 2m of unsheathed glass allowing for re-termination - so don't leave yourself short. Similarly DO remove excess fiber cable, don't leave unnecessary amounts of cable coiled 'just in case' as it will result in attenuation. To minimize macrobending power losses ensure any 'safety' coil is as large a diameter as practical and greater than the standards 10 x OD or as per manufacturer's guidelines.

14: Backbone Cable Selection.
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Another selection consideration is the jacket type and its resistance to flame and smoke. We have covered this topic in the architectural lesson and as risers have the potential to spread flame and smoke throughout the building quickly the AHJ will likely require a specific type of cable jacket: riser rated, LSZH or plenum, or even additionally protected in conduit. The final practical consideration is that of countering gravity! Vertical cables have to be supported and this presents a problem for each of the copper and fiber backbones. With copper it's one of support without distorting the outer jacket, as high performance copper is particularly susceptible to having its design characteristics altered if squeezed. So use of multiple wide soft ties goes a long way in solving this.
For fiber it's the type of jacket construction. Essentially there are two types of fiber construction, loose tube or tight buffer. Loose tube exhibits slightly lower loss by allowing the fiber to be unrestricted within a containing tube, maybe alongside other fibers in the same tube. Obviously tight buffer would then be the most appropriate choice of construction in a vertical riser design. There are even tight buffer versions that come ready in flexible armored construction for use indoors. So you can just imagine a loose tube construction disappearing down a shaft of a 40 floor tower to the basement and all the weight of the glass on that top bend! There are practical ways this could still potentially be mitigated but why risk it - it's poor design.

15: That Completes This Lesson.

Malis Vitterfolk
Captain


Malis Vitterfolk
Captain

PostPosted: Thu Feb 04, 2021 3:17 pm


5.4 Backbone Design - SYSTIMAX

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Welcome to Building Backbone Design - SYSTIMAX. In this section we will look specifically at the SYSTIMAX backbone components and design advantages.

2: Copper Building Backbone Cable.
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SYSTIMAX designs allow the use of both copper cables and fiber optic cables in the building backbone. This graphic shows the copper cables that may be used including 4, 25, 50 and 100-pair cables of various fire ratings. Analog and digital non-VoIP voice applications are typically supported in the backbone by copper Category 3 UTP multi-pair cables which will also support legacy BAS applications. Modern BAS applications however may require a higher category of cable.
Most intra-building backbone distances are actually quite short, so with floor heights between 3m and 4m, 100m covers many floors in a vertical riser design. It is always worth considering running high-performance copper cables between the ER and TRs such as GigaSPEED X10D 91 series cable which will support 10GBASE-T, as long as the channel distance does not exceed 100m, as this can offer some additional flexibility being low-cost to install. However, CommScope primarily recommends a fiber backbone infrastructure, as this will provide optimum longevity and flexibility in design. SYSTIMAX offers one higher-performance 25-pair cable, the 61-series 25F PowerSUM Category 5e cable. This cable is used in horizontal zone cabling and in backbones to support 1000BASE-T over the full 100m channel. Each cable supports up to six 1000BASE-T channels. The advantage of these cables is that they are compact and easy to install.
The 5000-series 4 pair cables offer reduced toxicity and acidity, and low smoke for improved fire safety. They are halogen free and RoHS compliant, making them environmentally friendly. These cables are dual-listed as CMR and CM-LS and offer an extra measure of verification for limited smoke and compliance to the NEC hierarchy for fire safety tests.

3: Fiber Building Backbone Cables.
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There are essentially two types of SYSTIMAX fiber cables for use in the building backbone infrastructure: Premises cables or interlocking armored versions. As an alternative, the ULL pre-terminated fiber solution could be used in some backbone designs. Premises cable is an indoor cable constructed with tight buffered fibers and aramid strength yarns, and is available in Riser, Plenum, and LSZH. These cables are designed for point-to-point applications and provide a high level of protection for fibers.
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They are available in a single unit of up to 24 fibers and multi-units for higher fiber counts, as well as in a composite mix of the different fiber types.

4: Building Backbone Cable Construction.
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This graphic shows the single unit (up to 24 fibers) and multi-unit (36 - 144 fibers) construction. The operating temperature range for all CommScope fiber cables is -40°C to 70°C (-40°F to 158°F). For complete details, refer to the eCatalog which contains the full technical specifications of every cable listed, including pulling tensions.

5: Interlocking Armored Building Backbone Cables.
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SYSTIMAX Interlocking Armored Fiber Optic Cable is flexible aluminum conduit containing a tight buffered fiber and is ideal for running up through risers. It speeds installation time as it has its own metal conduit jacket which also protects it from excessive bending while being installed and offers superior protection and security, once in place. It can be used in multiple applications include building backbone, zone distribution, raised floor, data centers, and storage area networks.
Vertical markets include: industrial, manufacturing, airports, stadiums, hospitals, education facilities, multi-occupancy risers, military, and any other areas where increased protection and security for the fibers are desired. The aluminum interlocking armor is applied spirally around the premise distribution cable. The armored cable is then jacketed with a sheath that is color coded to match the enclosed fiber type and is printed with the relevant specifications and fire ratings and so on.

6: Cabling & Pathways Estimators.
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Now let's look at SYSTIMAX-specific design considerations for the backbone cables. Once the size and quantity of cables and a splicing strategy is known, it will be necessary to determine the number of 100 mm (4 inch) floor sleeves or lateral conduits needed to accommodate the backbone cables. On the CommScope website in the resources/tools and calculator tab, is the Pathways and Spaces Calculator that allows you to estimate how many cables would fit into the containment you have selected, at the fill percentage you require. For mixed cable types and sizes, that you are likely to find in a backbone, the 'multi cable conduit fill calculator' will be more useful and this calculator can be found in the lesson download area.

7: Performance Specification Tables - Vol 1.
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Also here and on the CommScope website, are the Performance Specification Tables which include details for both copper and fiber cables. The table shown here is from Volume One of the Performance Specifications. It shows the guidelines for various applications that can be supported within a 25-pair cable/binder group for SYSTIMAX backbone cables, and within 4-pair LAN cables. As a general BAS guideline, individual systems should only sheath-share with like systems and signals. When working with Building Automation Systems (BAS) applications, refer to the appropriate vendor-specific application guide for detailed guidelines.

8: Copper Application Distances - Vol 1.
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Of course most of the copper LAN interfaces are limited to 100 meters. But, where the tables for both copper and fiber become invaluable is when you are dealing with the non-LAN interfaces that we find in the Storage Area Network (SAN), mainframe, BAS, and voice applications.

9: Backbone Fiber Distance SYSTIMAX.
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Moving on to fiber in the backbone, this graphic shows the three LazrSPEED variants as well as 62.5 conventional multimode fiber. LazrSPEED 150 is specified as an OM2+ fiber but offers a 10GBASE-S distance of 150m. A survey conducted by CommScope a number of years ago of 45 small and 34 large businesses showed that a high percentage of building backbones were well below 200m, so LazrSPEED 150 offers a 10GBASE-S solution and its associated longevity at a very low cost. Trying to upgrade originally installed fibers such as 50 micron or 62.5 micron fibers to run 10Gb becomes cost prohibitive as much more expensive application interfaces need to be used. This graphic also shows that LazrSPEED 550 OM4 fiber can also run lower speed interfaces such as 1000BASE-SX to 1100m so shows it is a versatile fiber solution. Please note that this distance table is a little simplistic as it shows the maximum distances but does not take into account the number of mated connections, number of splices, or type of connector. Later in this lesson, we will look in more detail at channel design.

10: Backbone Fiber Distance SYSTIMAX.
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Transmission speeds are on a constant increase in communications, so it is important to perhaps 'sell' a fiber solution to your customer on longevity, where the fiber remains the same and only the equipment on the end needs to be updated.
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The chart here shows the supported distances for the proposed applications. Looking forward to 40G and 100G solutions by promoting the correct fiber now, such as the OM4 (LazrSPEED 550) could pay dividends in the future. Building backbone capacity could also be greatly enhanced with the use of OM5 wideband multimode fiber, allowing familiar duplex topologies to support 40G and 100G duplex links with distances of up to 400 meters or more.

11: Fiber Performance Specifications.
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The performance specifications in the download area of this lesson is a really useful document. It can help you at the design stage, to confirm that your new cable and connector choice will run the application, 1Gb or 10Gb for example, over the distance required. It can also help if you are looking at the customer's existing cable and they are asking if they can upgrade their existing fiber link from 100Mb to 1Gb (1000BASE-SX) out to their remote building. They have told you the total distance is 284m according to their old test documentation, over two runs of OM1 external fiber with SC spliced pigtails. Yes, your first reaction is to tell them it won't work but this document will confirm it to the customer.
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Table 9 here shows that the maximum distance on this type of fiber is 245m with 4 connections and 4 splices, so they will have to buy a new one. They want to keep their patch panels so what type of fiber would you suggest they install? This is an easy solution. We know that OM3 LazrSPEED runs 10G to 300m, so looks ideal, but we will come back to that later.

12: Fiber Channel Design.
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To accurately calculate the fiber losses on a link though, the SYSTIMAX Fiber performance calculator is an essential designer's tool and must be used as part of the warranty documentation. It is very easy to use. Having opened up the zip files and of course read the instructions, the XL Calculator file can be opened. It is fairly intuitive. At the top here we have entered the name of the link and the racks it is connecting between. Select the fiber type and length, so in this example we have made it 100m. Now we need to move down to look at the connector types at each end. We are going to use LC Standard Loss connectors here at both ends. One end will be hand polished and the other end spliced. Click on the connector type and it will jump into the link at the bottom of the page. Now that has been done, you are presented with your completed calculated losses. Note that an allowance of 0.25 has automatically been made for test set uncertainty as well.
Losses are shown at 850nm of 1.36 and also at 1300nm of 1.16. You will need both of these results as this link is a backbone so it needs to be tested at two different wavelengths. The calculator has a second page to the spreadsheet and allows you to save and print off the results so they can be given to the engineers to ensure their losses when testing are equal to, or less than those calculated.

13: Fiber Channel Design.
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The other great thing about this calculator is that it is combined with the Performance Specifications, showing instantly the applications it is guaranteed to run. This is a great selling tool and can be shown to the customer as part of the tender or quotation. So the link required here will be 90m and the baseline fiber to install for short distances internally is OM3 LazrSPEED 300 fiber. Not only will this serve the customer's 10G immediate requirement but this calculator will also prove to him that the fiber being installed will also run to 40G providing a long term upgrade path in the future if required.

14: Fiber Channel Design.
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Let's return to that scenario we were discussing earlier using the customer's existing cable. The customer wants to run a 10G channel over a 284m fiber link, via 4 SC patch panels using fiber pigtails spliced on to the external fiber. What options do we have? Download the Fiber performance calculator from the lesson download area and work out what is the best solution. The webcast will pause while you do this. Click next to restart.

15: Fiber Channel Design.
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If you did the exercise, you would see that spliced SC connectors onto OM3 fiber would not meet the application assurance distance requirements. This leaves you with two options. If they were determined to keep their SC patch panels you would need to change the fiber to OM4 which would then run to 450m. Alternatively you could change the customer's patch panels to LC and then this would give them everything they need. LC connectors have much lower losses than SC's and when you are on the limits of an application's distance this can often help. There are also no real benefits available to the customer by using OM4 fiber either, looking at the faster applications shown here. Both the LazrSPEED OM3 and OM4 offer a 10G solution.

16: Fiber Channel Design.
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Just another thing on this calculator, both LazrSPEED OM5 and TeraSPEED fibers use the ULL (Ultra Low Loss) SYSTIMAX pre-terminated fiber solution, so by selecting either of these fibers a new selection of connector types becomes available. These are shown here. The ULL solution is mainly used in data centers or high end computer rooms where multiple fibers are used to link equipment together.

17: Link Loss Calculator.
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A more familiar calculator might be the original SYSTIMAX Link Loss calculator. It is similar to the Fiber Performance Calculator and rather than being graphical it offers you a spreadsheet type interface where you can select the fiber type, connectors and number of splices etc. Compared to the Fiber Performance Calculator we looked at earlier, it doesn't display whether your chosen application is guaranteed to run over the link you have created. You will still need to refer back to the Performance Specifications document to check this. Both of these calculators will give you the same results though and should be used as part of your warranty and test documentation. This calculator is also available in the lesson download area.

18: Calculate this Loss.
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So as both of these calculators are easy to use, download the one of your choice and calculate this link. Press next to continue when you have worked out the loss!

19: Calculate this Loss - Results.
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Here are the results from both calculators. There was 333m of LazrSPEED 150 fiber, 4 SC connections and 2 SC spliced connections. Same either way: -4.27dB loss.

20: Records.
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Remember that when you are making these calculations as part of a project, you need to print and keep them for your records and for the installers to test against. You must also submit these records with your SYSTIMAX warranty application.

21: That Completes This Lesson.
PostPosted: Fri Feb 05, 2021 9:29 am


6.1 Campus Backbone Design - Electrical Protection

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Welcome to Campus Backbone Design - Electrical Protection.

2: Campus Overview.
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This lesson describes the distribution guidelines for connecting multiple locations via cable on an adjacent premises, or on a non-adjacent premises where rights-of-way are available. This interconnection can be made by aerial, buried or underground cable routing. Aerial cables occupy pole lines and are usually supported on strand strung between the poles along the route. Buried cables are installed directly into the earth, while underground cables use conduits and manholes interconnecting the buildings. The supporting structures for outside plant, the pole lines for aerial plant, and the conduit systems for underground plant may be in place already or may have to be built as part of the job. If they are in place, the customer may own them or lease them from a local utility or developer but if they have to be built, questions of right-of-way may arise. When outside plant cables are to be placed, the first step is an evaluation of the existing possible routes interconnecting the buildings to be served checking there is space available and negotiation with the owner to use the structures. If none of these are suitable, the scope of the project assumes a whole new dimension characterized by substantially increased cost and complexity. The TIA-569, TIA-758 and CENELEC EN50174-3 each cover some aspects of entrance and distribution method recommendations but remember that local electrical and building codes may also apply.

3: Campus Design Steps.
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We can define the campus design steps as follows: Determine property characteristics; Pin-down the general parameters of the cable system; Investigate the cable entrance availability; Investigate the location of obvious obstacles; Develop a strategy for primary and alternative routes; Select cable types required; Calculate the labor; Estimate materials costs; and select the most practical and economical design. We will now take a quick look at each of these in a little more detail.

4: Campus Design Steps.
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Step 1. Determine the property characteristics. This includes the general property size, the property boundaries and how many buildings.
Step 2 is to determine the general parameters of the cable system. This will include identifying the start and end locations, together with the buildings involved and the number of floors per building. You will need to determine the pair and fiber requirement at each terminating point if this has not been provided by the customer at this stage. The pair requirements should be sized the same as for building backbones with 2 pairs per work area sufficient to link the remote building to the building with the PBX, and the campus fiber backbone should be sized at twice that of the largest building backbone. Ideally though this sizing should have been supplied by the client, allowing a more accurate sizing to take place. You will also need to determine the total pair count for any building with more than one terminating point.

5: Campus Design Steps.
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Step 3 is to check the cable entrance availability. For existing buildings the entrance conduits will need to be inspected to see if they are suitable, accessible and adequate in size and design. If not, will any space become available because of the removal or rearrangement of cables and if not, how many more entrance facilities will be required? For new builds, this is easier as the requirements can be discussed and checked with the owner/construction company. Complete the cable system design for the proposed cable route selected and identify the ideal locations of the entrance conduits. You may need to propose the size, length and type of materials for the entrance conduit during construction of the buildings.
Ideally locate the building entrance at a point that provides convenient access to the common equipment. If making wall penetrations, usually for one or more ducts, the local building codes will need to be consulted for any special requirements about penetration of bearing walls. Terminate all flammable materials, such as polypropylene conduit, polyethylene duct liner, etc., outside the building. The polyethylene sheath of outside plant cables is an exception, as long as the run in the building, including any coils of excess cable, is not longer than prescribed in fire safety regulations. 15m (50ft) according to the U.S. NEC. This varies in other countries and is not included in EN50174 (European). Always plug entrance ducts with a water and gas-tight seal.

6: Campus Design Steps.
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Step 4 is to determine the location of obvious obstacles. Identify the soil types whether it is sandy, clay or rocky as this will make a difference to the cable placing methods. Identify the location of any existing underground utilities by calling your local 'Dig Safe'. Investigate obstacles or geographic conditions that exist along the proposed cable route, and this may include everything from paved areas, bridges and railroads. In addition, trees can create problems, either overhead or their roots, and watch out for water obstacles such as ponds, streams, catch basins or manholes. Step 5 is to determine primary and alternate cable routes by comparing the advantages and disadvantages of each route. For each route determine the possible cable configurations, for example one cable for all buildings or dividing the buildings into groups and feeding each group with a separate cable. Some portions of the cable route might cross boundaries so check if easements or permits are required.

7: Campus Design Steps.
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Step 6 is to select the cable type that meets the pair and length requirements. We will review these options in part two of this lesson.

8: Campus Design Steps.
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Step 7 is to determine the labor cost for each alternative and this should include the time for replacing items that were moved or altered such as pavement, grass, bushes, etc. If conduit is used, include labor for placing the conduit and pulling the cable through. Remember to calculate any splicing time and the removal of old cable and installing pull cords etc. Step 8 will be to determine materials costs for each alternative and the associated support structures and hardware. Finally Step 9 is to select the most economical and practical design.

9: Distribution Methods: Conduit.
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Let's now detail the distribution methods starting with in-conduit distribution that is an underground system of conduit and manholes that interconnects buildings. This illustration shows a conduit bank extending into the building through the foundation wall. Because the conduit is made of corrosion-resistant material, this method provides maximum mechanical protection and thereby minimizes cable damage and service interruptions while preserving the appearance of the premises. If specifying or designing new in-conduit distribution the conduits should be buried at least 46cm (18 inch) below the surface or at a depth conforming to local codes. Separate communications conduit from power conduit with at least 7.5cm (3 inch) of concrete or 30 cm (12 inch) of well-tamped earth, but local regulations may specify larger separation distances. Ideally install at least one spare conduit with a pulling line for future expansion and ensure splice chambers and cabinets are labeled clearly. Do not plan for termination of any data cables in 'joint-use' manholes (containing electrical cables).

10: Distribution Methods: Conduit.
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The average splice chamber spacing in a campus conduit system is about 180m (600ft) or at major junction points. Specify a definite type of splice chamber on the construction plan with pre-cast splice chambers being the preferred type. Cast-in-place splice chambers are acceptable only under the following circumstances: where splice chambers have to be rebuilt, where special construction or design is involved, where overhead or underground obstructions prevent use of pre-cast splice chambers, or where job site conditions (swampy areas, unsuitable soil, etc.) are unsuitable for setting pre-cast manholes. Observe all ordinances and public regulations and keep any official permits to hand for immediate reference. Permits may be required for opening streets, closing a thoroughfare to traffic, placing materials on the street, blasting, pushing pipe under streets and railroads and river or stream crossing.

11: Distribution Methods: Direct Buried.
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This graphic shows a direct-buried distribution cable, unprotected by conduit, except where the cable passes through the sleeve in the foundation wall. The sleeve should extend far enough to reach undisturbed ground to prevent shearing from future excavation near the building wall. Direct-buried distribution preserves the appearance of the premises. However, it is not recommended where future excavation is expected. Cables are usually buried at least 60cm (24 inch) below the surface or according to local codes with warning tapes over the ducting. Placing communications and power cables in the same trench requires adherence to joint-use codes. Ensure the ductwork is sealed against ingress of moisture, gas and rodents. Trench design will be the same as or similar specification to laying power cables and will include initial dig, back-fill with sand base, cable lay, back-fill part way, laying of a marking tape above the cable route to reduce the risk of accidental disturbance, then final back-fill and make good. Ensure you document the cable route clearly and accurately. There are five principle factors that influence the choice of buried over aerial for distribution facilities. They are: initial cost, maintenance cost, service reliability, safety and appearance.

12: Distribution Methods: Direct Buried.
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Do not regard any one particular design or method of buried construction as the best or only way. It is important to take a flexible, open-minded approach in selecting the design or combination of designs that are both adequate and economical and provide service reliability. Since the trend is toward out-of-sight facilities, there is no doubt that joint construction of buried telecommunications and power will become increasingly significant. Positive liaison between the relevant contractors to achieve these aims also tends to gain the customer's approval, making the installation easier for all.

13: Distribution Methods: Aerial.
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Aerial distribution is usually directly between buildings or via a combination of supporting poles. Cables can either be self-supporting cable or lashed to a catenary steel strand. If poles exist, this method is inexpensive but it restricts the appearance, security, safety and flexibility. The minimum height for a cable according to the NESC (National Electrical Safety Code) IEEE standard over a highway is 5.5m (18ft) at installation which allows for cable stretching due to local temperature changes. Local regulations must be checked.
Where aerial cable runs down the side if a building prior to entry through a sleeve, it must be protected with a steel or plastic U-guard. The span from a building to the nearest pole is usually less than 30m (100 feet) but will vary and could be 50m (167 ft) in a straight line. Local codes also govern exact clearance requirements between communications cables and power cables. The entrance to the building should be through a single 50mm (2 inch) sleeve in the wall or conduit although an additional one is recommended.
If clearance is a problem, a mast type entrance is used with the maximum height of the attachment above the roof of 1.2m (4 ft) with any additional height requiring guys. In addition, a mast type entrance requires a 2.4m (8 ft) clearance over a roof that is accessible to workers. Clearances between power and copper communications cables are fixed on external walls according to CENELEC EN50174-3 requiring a minimum of 0.2 m (20 inch) separation from insulated power or 1 m (3 ft) from non-insulated power. Best working practice is to apply the power separation guidelines covered in the architectural design lesson.

14: Distribution Methods: Tunnel.
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Campus environments often have tunnels between buildings housing steam pipes and other services that offer the advantage of an existing secure facility at minimal cost. Place the cables far enough away from any steam pipes to minimize damage to the cables from heat or steam leaks and as high as possible to prevent damage from flooding. Some tunnels may be considered as dry, so an in-building cable construction may be considered, but rodent resistant versions should be considered. Local codes may specify exact requirements for tunnel specifications.

15: Distribution Methods Summary.
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In-conduit advantages include that it provides the best mechanical protection, the cable can be placed at any time, there is ease of cable placement, future growth and reinforcement and finally it preserves the premises' appearance, but disadvantages though would be the cost of excavation, conduit and any manholes. Direct Buried advantages include that it not only provides some mechanical protection but also preserves the premises' appearance. Disadvantages are the cost of the trench, difficult scheduling for cable placement and also difficult replacement and reinforcement. Aerial advantages include that there is a minimal cost if there are existing poles, but the disadvantages are that it provides no mechanical protection, hinders flexibility, limits safety and negatively affects the premises' appearance. In-Tunnel advantages include minimal cost if the tunnel already exists and that it will be secure. The disadvantages though are potential damage from heat or steam leaks and the possibility of flooding.

16: Electrical Protection.
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Generally, exposed cables must be protected with over-voltage protection when wire pairs from the outside, and the cable in which they reside, is exposed to: Disturbances from lightning; Contact from power circuits operating at more than 300 Volts (RMS) to ground; Power faults that result in ground potential rise exceeding 300 Volts (RMS); AC induction exceeding 300 Volts (RMS). It is necessary to apply electrical protection devices to both ends of those cables. Some ways to determine whether a cable is exposed to lightning and/or power, and the devices used to protect personnel, property, equipment and cabling from harm and damage because of fire and electrical shock are presented in this section. Note: Always apply local codes as these differ from country to country. NFPA 70 (National Electrical Code) and CENELEC EN50174-3 are relevant to this topic.

17: Electrical Protection.
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Three forms of over-voltage hazards exist: Lightning, electrical exposure and ground potential rise between the two buildings. So the first job is to estimate the exposure. Local and national rules may apply but generally we can consider a cable is exposed to lightning unless any of the following conditions are met: The area experiences five or fewer thunderstorm days per year and has earth resistitivity of less than 100 meter-ohms; The buried campus backbone cable is shorter than 140 ft. (42m) and has a continuous shield grounded at both ends; The cable is installed in grounded metallic ducts; Where regulations define a cone of protection, the cable residing totally within a cone of protection afforded by nearby tall buildings or other tall structures that are grounded.
The cone of protection is referred to in some standards and relates to the protection given to an area below a lightning conductor such as a pole or lightning terminal installed on a building. It is no guarantee, but in a cone defined by the height and a radius equal to that height, the likelihood of lightning impact would be deemed 'rarely'. Extending the cone out to a radius of 2 times the height the likelihood would be deemed to be 'occasional'. Now let's consider electrical exposure. A cable is exposed to power contact if cables are in a position where failure of an insulator or support (of either the campus backbone or the power cable) may cause it to come into contact with an energized power cable. Finally, let's define ground potential rise. Outdoor cables with metallic sheaths are exposed to ground potential rise, as most often the ground connections are connected to electrical ground.

20: Over-voltage Protection.
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Over-voltage protection is provided by either gas tube or solid-state protectors. A gas tube protector provides a discharge gap between two electrodes sealed in a ceramic envelope containing inert gases. The device begins arcing, thereby providing an electrical path between conductor and ground electrodes, when the potential difference between the two electrodes exceeds 265 volts AC (power) or 200 - 800 volts surge (lightning). Solid-state protectors have a faster reaction time and are also available with lower breakdown voltages. The lower breakdown voltages should only be applied for circuits that do not carry ringing voltage.
Not all protectors are equal, standard bi-directional protectors suffer from slow protection responses or are not truly balanced and expose the equipment to high voltages as one of the arrester chambers fires before the second.
The primary benefit of balanced protectors is that they truly protect your equipment. The truly balanced protector provides a path to ground that does not pass through your equipment. The graphic depicts the conditions produced over time by an AC induced surge on a circuit protected by a truly balanced protector. Protector units contain two gas tube or solid-state protectors to protect a pair. Protector units plug into a protector panel.

21: Electrical Protection Design.
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Rules regarding the grounding and bonding of cables placed between buildings will be specified in national or local codes, building and/or electrical. It is important that these codes are applied and the procedures followed. Buildings may be at different potentials so placing cables between can present a serious safety hazard. The general recommendation is to bond the OSP metallic cable to the main building grounding system at an early point after entering the building. Grounding at a single end will present a potential safety hazard. Grounding at both ends may require any ground potential difference to be resolved.
Ensure protectors panels and the fiber splice enclosure for metallic cables are bonded to the building ground system, and if codes require, for non-metallic fiber cables. Select a local ground near to the incoming cable or panels. Minimize the bond cable length, maintain as straight as possible and follow electrical codes for sizing the bond wire - typically minimum 6 AWG, 13.3 mm, but larger depending upon codes and distance.

22: Entrance Facility & Grounding.
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The Entrance Facility is the room or space where cables enter a building to allow termination or extension on to other parts of the building. TIA-569 recommends that, in buildings with less than 20,000 sq. ft (1800 sq. m) of usable floor space, an entrance space in the main equipment room is acceptable. For larger buildings, an enclosed room is recommended for the entrance facility, but CENELEC EN50174-2 does not specify the EF size.
The termination space should be on a bearing wall, access protected but easily accessible. It should be safe and clean with power available and properly lit with suitable walls or frames for equipment and panel mounting. National or local fire safety regulations may require the OSP cables to be converted to indoor cables if the exposed length indoors exceeds a specified maximum (50 ft (15 m) in the U.S.). EN50174 does not specify, so national codes will apply. The exception to this rule are Indoor/Outdoor cables that are rated for indoor use.
If an OSP cable contains metallic strength members or a metal shield, the metallic members of the cable must be grounded at the first sheath opening in the building. Some codes require all entrance cable termination points to be grounded, regardless of the use of non-metallic or metallic cables. When a copper OSP campus cable enters a building, it is recommended (in fact codes may require) that all pairs be protected at both ends of the cable, using approved apparatus and protection units and the metallic sheath be grounded. Therefore a 100-pair cable will require 200-pair protectors.

23: That Completes This Lesson.

Malis Vitterfolk
Captain


Malis Vitterfolk
Captain

PostPosted: Fri Feb 05, 2021 9:33 am


6.2 Campus Backbone Design - OSP Cable and Component Selection

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Welcome to Campus Backbone Design - OSP Cable and Component Selection.

2: Choosing the Right Campus Cable.
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The majority of OSP building connections are now made using fiber. Category 3 copper multi-pairs are still sometimes used for voice but there are also Category 6 and 6A OSP cables for smaller external links such as connecting to a gatehouse or weighbridge. For OSP fiber, there is much more choice, multimode OM2, 3 or 4 or single-mode OS1a or 2. Fiber construction is either loose tube or tight buffered and in a previous lesson we learned that tight buffered is suitable for vertical riser cables but it tends to have a slightly higher attenuation, while the majority of cables installed in campus are loose tube construction, taking advantage of the improved attenuation and the ability of the fiber to flex more easily during the rigors of duct or aerial installation. OSP cables are constructed with either a medium or high density polyethylene jacket, are black with a carbon component in their jacket to help resist UV radiation. Being OSP rated they are designed for external use either on cable trays, direct buried, in ducts or suspended aerially and have moisture barriers to prevent the ingress of water, and these are either 'gel filled' or what is referred to as 'dry fill' construction. Dry filled cables are much faster and cleaner to work with so always check the supplier's specification.

3: Campus Backbone Cable Selection.
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Selection of fiber campus backbone cables can be made using the eCatalog. Select the type, indoor/outdoor, outside plant, drop or hybrid and like most eCatalogs, using the drop down menus you can fine tune your requirements right down to gel filled or gel free. Armored cables with steel armor underneath the MDPE jacket offer the highest level of wear and tear and also rodent resistance, while some armored cables can have steel strength members built in. Remember, the steel tape armoring only makes the cable construction rodent resistant, not rodent proof. If rodents are determined, they will gnaw through anything to get at what they want. Once you have narrowed down your choice, a colored specification sheet can be printed off if required. Consult your local CommScope representative should you have concerns or unusual physical requirements for OSP cables.

4: Campus Backbone Cable Selection.
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This is the one of the toughest OSP campus cables available. Starting with the 250 micron fibers in the central gel-filled tube, this is over-coated with corrugated steel armor. Alongside that are steel strength members on each side of the cable which is then over-coated with a medium density polyethylene jacket. This cable needs a certain amount of end preparation, including grounding clamps, fiber splitters, and core sealant to prevent the gel from leaking out.

5: Campus Backbone Cable Selection.
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An alternative fiber is an armored loose tube stranded construction having 250 micron fibers in 2.5mm dry fill tubes surrounding a central fiberglass strength member. The black jacket on this particular fiber is HDPE (High Density Polyethylene Jacket) over the steel armor. The choice of fibers and constructions is sometimes almost down to customer choice and their budget, but the product specification sheets are ideal to help them make their decisions.

6: Fiber Drop Cables.
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Fiber drop cables are an excellent choice if you are looking specifically for a lower-count cable. These can be found in the CommScope Drop Fiber section of the eCatalog. These non-armored, gel-filled cables may be useful in some applications, as they include some that are riser rated, which means they will be suitable where you have long vertical sections of cable run. Again, carefully narrow down the options and check to make sure it is exactly what you require.

7: Fiber Drop Cables.
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Aerial self supporting cables have a figure 8 construction containing the fibers and a metallic messenger wire. They are available in both OSP and drop styles. Their construction is always gel-filled loose 3 mm tube with 250 micron fibers, as they are designed to cope with lateral movement. The messenger wire can be removed along parts of the route where suspension is not required. The armored version, with corrugated steel armoring and water-swellable tapes, is shown here but a dielectric (non metallic version) is also available.

8: Campus Overview.
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Indoor/outdoor cables have the advantage that they can be run in the buildings without the same restrictions as outdoor only cables. The advantages here are that many of these are riser, plenum or LSZH-rated, meaning they can be pulled between buildings, from EF to EF, without any inline connections or splices. This can be advantageous if you are working with a limited power budget, as reducing the number of connectors will minimize attenuation. Fiber counts for these cables are from 2 to 144.

9: Campus Overview.
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This is an indoor/outdoor stranded loose tube cable. In contrast to the one we have just seen, this is a metallic indoor/outdoor loose tube with 2 mm gel-filled tubes and 250 micron fibers. Water-swellable tapes are included, as water ingress into a fiber cable can cause serious damage.

10: Campus Overview.
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Another indoor/outdoor option is the interlocking armored cable we saw earlier in the backbone lesson. As we said then, this is available in a variety of fiber types and the different options can be found in the eCatalog.

11: Campus Overview.
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The fibers we have seen so far have been armored, but non metallic (dielectric) versions of indoor/outdoor cables are also available. This is dielectric indoor/outdoor tight buffered version, with 900 micron buffered fibers around a plastic coated central strength member. The advantage of this construction is there are no metal components, so no issue with ground potential or bonding considerations. Looking at the smaller cables, with fiber counts of up to 24, the construction is similar to standard premises cables, with kevlar strands supporting and protecting the fibers inside the sheath. These cables feature a UV-stabilized black jacket. Several versions are available, including plenum and LSZH, so this cable can enter the building and depending on the AHJ normally be placed into a riser without having to be spliced to a suitable indoor building cable.

Question:
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14: Outside Plant Cable.
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So far, we have only discussed fiber OSP cables. But CommScope also offers two 4-pair copper OSP cables. SYSTIMAX Category 6 outdoor 1571 cable consists of eight polyethylene-insulated conductors that are tightly twisted into four pairs. The pairs are stranded around a polyolefin fluted central member, filled with a flooding compound, and covered with a black polyethylene outer jacket. The 1571 cable is fully compliant with the Category 6 requirements of TIA-568 and ISO/IEC 11801. 1592 is a Category 6A F/UTP OSP cable and has the same gel filled construction as the 1571. Termination of this cable would be to the Shielded HGS620 F/UTP connector.

15: OSP Closures.
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Returning to the subject of fiber, there may be instances where fibers need to be spliced mid-route because of damage and it is more practical to splice than to replace the entire cable. The FOSC 400 range of closures combine proven fiber management hardware with a highly reliable sealing system, so they not only are they easy to install but are designed to also allow for simple re-entry, making them practical to use in telecom environments. These units are available in a variety of sizes and are designed for use with any cable construction (loose buffer tube, central core tube, loose fiber, and ribbon), in any environment (aerial, pedestal, buried, handhole, and manhole), and for numerous splice applications (express, tapoff, branch, and repair).

16: Building Entrance Enclosures.
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CommScope offers a range of products for housing fiber connections at the point of entry into buildings. This WBE-FXS is a metal cabinet with a sealed, lockable front door that can hold up to 864 fusion splices. It can also be used for multi-pair copper OSP cable termination.

17: Campus Overview.
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This smaller wall-mounted building enclosure (WBE) is another option. In many instances, you will be required by codes or cost to complete the transition from OSP to indoor as close to the cable entrance position as possible. This metal enclosure can be used for a combination of splicing and termination of fiber optic building cables, OSP cables, or even pre-terminated fibers. There are three models to choose from, depending on the density required, with either 2, 4, or 8 modular cassette or adapter panel positions. They have a strain relief fitting for securing the cable and can be independently secured with a padlock.

18: Grounding of OSP Metallic Cables.
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We mentioned the need for grounding metallic cables as they come into the building and this is exactly what the 12A1 clamp kit is designed for. The kit contains not only the grounding fittings but also clamps, allowing the cable to be securely fastened to the side of the fiber shelf or a wall. The 12A2 clamp kit is designed for non-metallic cables so does not include the bonding and grounding hardware.

19: Indoor Termination of OSP Fiber Panels.
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OSP cables will normally require consumables kits. Apart from the 12A1 clamps that may be needed, 900 micron buffer tubing must be installed over all 250 micron fibers from the core tube to the connector, if the fiber is to be direct terminated. This tubing is not required if the fibers are to be fusion spliced. If using central tube cables, a splitter kit must be used to group the fibers into bundles in 3mm tubing and then 900 micron buffer tubing for each fiber is required for direct termination. For stranded loose tube cables with fibers in 2.5 or 3 mm tubes, there is a pre-assembled breakout kit that has integral 900 micron buffer tubing. Remember, gel-filled fiber cables will also require sealing with B-Sealant to stop gel leaking out. When estimating costs, the designer will need to account for these items, in addition to pre-terminated pigtails or field-installable connectors and consumables.

20: That Completes This Lesson.
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